Removal

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR: REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

2. REMOVE COOL AIR INTAKE DUCT SEAL Removal

3. REMOVE ENGINE ROOM SIDE COVER LH Removal

4. DRAIN BRAKE FLUID

NOTICE:
If brake fluid leaks onto any painted surface, immediately clean it off.

5. SEPARATE NO. 3 ENGINE ROOM RELAY BLOCK Removal

6. REMOVE FRONT WHEEL

7. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY Removal

8. REMOVE BRAKE ACTUATOR WITH BRACKET

(a) Release the lock lever and disconnect the brake actuator connector.





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NOTICE:
Be careful not to allow brake fluid to enter the removed connector.

(b) Using a union nut wrench, disconnect the 6 brake lines from the brake actuator with bracket.





(c) Use tags or make a memo to identify the places to reconnect.





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(d) Disengage the clamp.





(e) Slide the clip and disconnect the vacuum hose from the check valve.

(f) Remove the front No. 1 brake line and rear No. 1 brake line from the clamp.





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NOTICE:
Do not damage the brake lines.

(g) Remove the 2 bolts and nut from the brake actuator with bracket.





(h) Remove the brake actuator with bracket.





NOTICE:
Do not damage the brake lines.

9. REMOVE BRAKE ACTUATOR ASSEMBLY

(a) Remove the 3 bolts and the brake actuator assembly from the brake actuator bracket.





10. REMOVE BRAKE ACTUATOR BRACKET

(a) Remove the 3 brake actuator bolt collars and 3 brake actuator bolt case cushions from the brake actuator bracket.