Installation

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR: INSTALLATION

1. INSTALL BRAKE ACTUATOR BRACKET

(a) Install the 3 brake actuator bolt case cushions and 3 brake actuator bolt collars to the brake actuator bracket.

2. INSTALL BRAKE ACTUATOR ASSEMBLY

(a) Install the brake actuator assembly to the brake actuator bracket with the 3 bolts.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

NOTICE:
* If installing a new brake actuator, do not remove the hole plugs before connecting the 6 brake lines because the brake actuator is filled with brake fluid.
* Do not carry the brake actuator assembly by the connector.
* Tighten the 3 bolts in the order shown in the illustration.

3. TEMPORARILY INSTALL BRAKE ACTUATOR WITH BRACKET

(a) Temporarily install the brake actuator with bracket.

4. INSTALL BRAKE ACTUATOR WITH BRACKET

(a) Install the brake actuator with bracket to the body with the 2 bolts and nut.

Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

NOTICE:
* Do not damage the brake lines or wire harness.
* Tighten the 2 bolts and nut in the order shown in the illustration.

(b) Install the front No. 1 brake line and rear No. 1 brake line to the clamp.

Text in Illustration

(d) Engage the clamp and inspect the condition of the vacuum hose.

Text in Illustration

NOTICE:
Align the vacuum hose matchmarks and the hose clamp as shown in the illustration.

(e) Temporarily tighten each brake line to the correct positions of the brake actuator assembly with bracket as shown in the illustration.

Text in Illustration

(f) Using a union nut wrench, fully tighten each brake line.

Torque : 15 Nm (153 kgf-cm, 11 ft-lbf)

NOTICE:
* This torque value is effective when the union nut wrench is parallel to the torque wrench.
* Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Service Precautions.

(g) Connect the brake actuator connector.

Text in Illustration

NOTICE:
* Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter.
* Make sure that the connector is locked securely.

5. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY Installation

6. INSTALL NO. 3 ENGINE ROOM RELAY BLOCK Installation

7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

8. BLEED BRAKE SYSTEM

HINT
Bleed brake system Service and Repair.

9. INSTALL FRONT WHEEL

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

10. INSTALL ENGINE ROOM SIDE COVER LH Installation

11. INSTALL COOL AIR INTAKE DUCT SEAL Installation

12. OBTAIN ZERO POINT OF YAW RATE AND ACCELERATION SENSOR

HINT
Obtain zero point of the yaw rate and acceleration sensor Programming and Relearning.

13. CHECK FOR SENSOR SIGNAL

HINT
Check for sensor signal Test Mode Procedure.

14. INSPECT ACTUATOR USING TECHSTREAM

HINT
Testing and Inspection