Part 1
4GR-FSE ENGINE MECHANICAL: ENGINE UNIT: REASSEMBLY
1. INSTALL REAR ENGINE OIL SEAL
(a) Place the oil seal retainer on wooden blocks.
(b) Using SST, tap in a new oil seal until its surface is flush with the oil seal retainer edge.
SST : 09223-15030
SST : 09950-70010
09951-07100
NOTICE:
* Keep the lip free of foreign matter.
* Do not tap on the oil seal at an angle.
2. INSTALL REAR ENGINE OIL SEAL RETAINER
(a) Apply seal packing in a continuous line as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Seal diameter:
2.0 to 3.0 mm (0.0787 to 0.118 in.)
NOTICE:
* Remove any oil from the contact surface.
* Install the oil seal retainer within 3 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after installation.
(b) Install the oil seal retainer with the 6 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
NOTICE:
Be sure to apply adhesive 1324 to the bolts in the places indicated by A before installing them.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
3. INSTALL OUTLET WATER PIPE SUB-ASSEMBLY
(a) Install the outlet water pipe sub-assembly with the 2 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
4. INSTALL KNOCK CONTROL SENSOR
(a) Install the 2 knock sensors with the 2 bolts as shown in the illustration.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
(b) Connect the 2 knock sensor connectors.
(c) Connect the knock sensor wire clamp.
5. INSTALL CYLINDER BLOCK WATER JACKET SPACER RH
(a) Install the water jacket spacer as shown in the illustration.
Text in Illustration
HINT
Be sure to face the slope to the front of the engine.
6. INSTALL CYLINDER BLOCK WATER JACKET SPACER LH
(a) Install the water jacket spacer as shown in the illustration.
HINT
Be sure to face the slope to the front of the engine.
7. INSTALL CYLINDER HEAD GASKET Installation
8. INSTALL CYLINDER HEAD SUB-ASSEMBLY Installation
9. INSTALL NO. 2 CYLINDER HEAD GASKET Installation
10. INSTALL CYLINDER HEAD LH Installation
11. INSTALL VALVE LASH ADJUSTER ASSEMBLY Installation
12. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY Installation
13. INSTALL NO. 3 CAMSHAFT SUB-ASSEMBLY Installation
14. INSTALL NO. 4 CAMSHAFT SUB-ASSEMBLY Installation
15. INSTALL CAMSHAFT BEARING CAP (for Bank 2) Installation
16. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY LH Installation
17. INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY Installation
18. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 2) Installation
19. INSTALL NO. 2 CAMSHAFT Installation
20. INSTALL CAMSHAFT Installation
21. INSTALL CAMSHAFT BEARING CAP (for Bank 1) Installation
22. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY RH Installation
23. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY Installation
24. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 1) Installation