FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Part 4





SLIDING ROOF / CONVERTIBLE: METALTOP ROOF: INSTALLATION - Continued

92. INSTALL NO. 1 LUGGAGE ROOM WIRE

(a) Engage the 3 claws and 4 clamps.





(b) Install the No. 1 luggage room wire with the 4 bolts.

Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)

(c) Connect the connector.

93. INSTALL NO. 2 SIDE TRIM BRACKET

(a) Engage the guide.





(b) Install the quarter trim bracket LH with the bolt.

(c) Engage the clamp.

(d) Connect the connector.

Text in Illustration





94. INSTALL INNER LUGGAGE COMPARTMENT TRIM COVER LH

(a) Engage the claw and fastener to install the luggage compartment trim cover inner LH.





(b) Install the 2 screws.





95. INSTALL QUARTER TRIM BRACKET RH

HINT
Use the same procedure for the RH side and LH side.

96. INSTALL INNER LUGGAGE COMPARTMENT TRIM COVER RH

HINT
Use the same procedure for the RH side and LH side.

97. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

(a) Engage the 2 clips to install the luggage compartment trim cover LH.





98. INSTALL REAR FLOOR FINISH SIDE PLATE LH

(a) Install the drain hose.





(b) Engage the 3 claws to install the rear floor finish side plate LH.

99. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

(a) Engage the 2 clips and 2 claws to install the luggage compartment trim cover LH.





(b) Engage the 3 clips.

100. INSTALL ROPE HOOK ASSEMBLY (for Front LH)

(a) Install the rope hook assembly with the bolt.





(b) Engage the 2 claws.

101. INSTALL ROPE HOOK (for LH Side)

(a) Engage the claw to install the rope hook.





102. INSTALL LUGGAGE COMPARTMENT DOOR SIDE CUSHION RH (for LH Side)

(a) Engage the claw to install a new luggage compartment door side cushion RH.





103. INSTALL PACKAGE TRAY TRIM SIDE COVER LH

(a) Connect the connector.

(b) Install the package tray trim side cover LH with the screw.





(c) Install the 2 bolts.

104. INSTALL TONNEAU COVER STOPPER SUB-ASSEMBLY LH

(a) Engage the 3 claws to install the tonneau cover stopper sub-assembly LH.





105. INSTALL NO. 2 LUGGAGE COMPARTMENT DOOR CUSHION (for LH Side)

(a) Install the snap ring and the No. 2 luggage compartment door cushion.





106. INSTALL LUGGAGE COMPARTMENT TRIM COVER RH

HINT
Use the same procedure for the RH side and LH side.

107. INSTALL REAR FLOOR FINISH SIDE PLATE RH

HINT
Use the same procedure for the RH side and LH side.

108. INSTALL LUGGAGE COMPARTMENT TRIM COVER RH

(a) Engage the 2 clips and 2 claws to install the luggage compartment trim cover RH.





(b) Engage the 3 clips.

109. INSTALL ROPE HOOK ASSEMBLY (for Front RH)

(a) Install the rope hook assembly with the bolt.





(b) Engage the 2 claws.

110. INSTALL ROPE HOOK (for RH Side)

(a) Engage the claw to install the rope hook.





111. INSTALL LUGGAGE COMPARTMENT DOOR SIDE CUSHION RH

HINT
Use the same procedure for the RH side and LH side.

112. INSTALL PACKAGE TRAY TRIM SIDE COVER RH

(a) Connect the 2 connectors.

(b) Install the package tray trim side cover RH with the screw.





(c) Install the 2 bolts.

113. INSTALL TONNEAU COVER STOPPER SUB-ASSEMBLY RH

HINT
Use the same procedure for the RH side and LH side.

114. INSTALL NO. 2 LUGGAGE COMPARTMENT DOOR CUSHION (for RH Side)

HINT
Use the same procedure for the RH side and LH side.

115. INSTALL LOWER INNER LUGGAGE COMPARTMENT TRIM COVER

(a) Engage the 3 clips to install the luggage compartment trim cover inner lower.





116. INSTALL REAR LUGGAGE COMPARTMENT TRIM COVER

(a) Engage the 4 clips to install the rear luggage compartment trim cover.





(b) Engage the 5 clips.





117. INSTALL ROPE HOOK ASSEMBLY (for Rear Side)

(a) Install the 2 rope hook assemblies with the 2 bolts.





(b) Engage the 2 claws.

HINT
Engage the claws of the 2 rope hook assemblies.

118. INSTALL LUGGAGE DOOR LOCK PROTECTOR

(a) Engage the 2 claws to install the luggage door lock protector.





119. INSTALL DECK SIDE TRIM BOX LH

(a) Connect the connector.





(b) Engage the clip to install the deck side trim box LH.

120. INSTALL DECK SIDE TRIM BOX RH

(a) Connect the connector.





(b) Engage the clip to install the deck side trim box RH.

121. INSTALL SPARE WHEEL COVER TRAY ASSEMBLY (w/o Spare Tire)

(a) Install the spare wheel cover tray assembly.





122. INSTALL SPARE TIRE (w/ Spare Tire)

123. INSTALL SPARE WHEEL CUSHION (w/ Spare Tire)

(a) Install the spare wheel cushion.





124. INSTALL LUGGAGE COMPARTMENT FLOOR MAT (w/o Spare Tire)

(a) Install the luggage compartment floor mat.





125. INSTALL LUGGAGE COMPARTMENT FLOOR MAT (w/ Spare Tire)

(a) Install the luggage compartment floor mat.





126. INSTALL TONNEAU COVER ASSEMBLY

(a) Install the tonneau cover assembly with the 2 bolts.





(b) Engage the 2 claws.

HINT
Engage the claws of the tonneau cover assembly.

(c) Move the tonneau cover to the position shown in the illustration.





127. SET METALTOP ROOF

(a) Stow the roof in the luggage compartment.





NOTICE:
* Perform this operation using 2 persons.
* Synchronize the movement of the left and right sides of the roof when moving it.

128. SET LUGGAGE COMPARTMENT DOOR PANEL SUB-ASSEMBLY

(a) Lower the luggage link by slowly applying downward force.





NOTICE:
* Perform this operation using 2 persons.
* Synchronize the movement of the left and right sides of the luggage compartment door when moving it.
* A large amount of force is required to make the luggage link start moving down.

(b) Close the back of the luggage compartment door normally.

129. SET PACKAGE TRAY TRIM BRACKET

(a) Install the package tray side bracket from each side.

(1) Remove the bolts and clean the bolt holes with non-residue solvent.

(2) Slide the package tray side bracket toward the rear of the vehicle and connect the package tray side bracket from the removable roof lock.

NOTICE:
Be careful when sliding the RH side, because a limit switch is attached to it.

(3) Apply Toyota genuine adhesive1324, Three Bond 1324, or equivalent to the threads of the bolts.

(4) Using a socket hexagon wrench 5, install the 2 bolts and package tray side bracket from each side.





Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

(b) Use a wrench to move the package tray trim bracket to the position shown in the illustration.