Disassembly

AIR CONDITIONING: AIR CONDITIONING UNIT: DISASSEMBLY

1. REMOVE COOL AIR BY-PASS CONTROL SERVO MOTOR

(a) Disconnect the connector.

(b) Remove the 3 screws and cool air by-pass control servo motor.

2. REMOVE AIR MIX CONTROL SERVO MOTOR

(a) Remove the 4 clamps and connector, and disconnect the wire harness.

(b) Remove the 3 screws and heater piping cover.

3. REMOVE COOLER EXPANSION VALVE

(a) Remove the packing from the air conditioning tube assembly.

(b) Using a hexagon wrench 4 mm, remove the 2 hexagon bolts and air conditioning tube assembly.

(c) Remove the 2 O-rings from the air conditioning tube assembly.

(d) Remove the cooler expansion valve from the No. 1 cooler evaporator sub-assembly.

4. REMOVE AIR CONDITIONING HARNESS ASSEMBLY

(a) Disengage the clamp.

(b) Disconnect the 2 connectors.

(c) Disconnect the connector.

(d) Remove the air conditioning harness assembly.

5. REMOVE AIR OUTLET CONTROL SERVO MOTOR

(a) Remove the 2 screws and the air duct.

(b) Remove the 4 screws and the servo motor plate.

(d) Release the claw and remove the air outlet control servo motor from the servo motor plate.

6. REMOVE AIR MIX CONTROL SERVO MOTOR

(a) Remove the 2 screws.

(b) Release the claw and remove the air mix control servo motor from the servo motor plate.

7. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Remove the screw and clamp.

(b) Remove the heater radiator unit sub-assembly.

8. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

(a) Remove the 5 screws.

(b) Release the 3 claws and remove the air duct.

(c) Remove the No. 1 cooler evaporator sub-assembly from the air duct.

(d) Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

9. REMOVE NO. 1 COOLER THERMISTOR

(a) Remove the No. 1 cooler thermistor.

10. REMOVE NO. 3 COOLING UNIT PACKING

(a) Remove the No. 3 cooling unit packing.

11. REMOVE HEATER GROMMET

(a) Remove the heater grommet.