Installation
AIR CONDITIONING: CONDENSER: INSTALLATION
1. INSTALL COOLER DRYER
(a) Using pliers, install the cooler dryer to the modulator.
(b) Sufficiently apply compressor oil to an O-ring and cap fitting surface.
Compressor oil:
ND-OIL 8 or equivalent
(c) Using a straight hexagon wrench 14 mm, install the cap to the cooler condenser core.
Torque : 2.9 Nm (30 kgf-cm, 26 in-lbf)
2. INSTALL COOLER CONDENSER ASSEMBLY
(a) Install the cooler condenser assembly with the 4 bolts.
Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)
HINT
If the condenser is replaced with a new one, add compressor oil to the new condenser.
Capacity:
40 cc (1.4 fl. oz.)
Compressor oil:
ND-8 or equivalent
3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the discharge hose sub-assembly.
(d) Install the discharge hose sub-assembly on the cooler condenser assembly with the bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
4. INSTALL LIQUID TUBE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the liquid tube sub-assembly.
(d) Install the liquid tube sub-assembly on the cooler condenser assembly with the 2 bolts.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
5. INSTALL UPPER RADIATOR SUPPORT (for 2GR-FSE) Installation
6. INSTALL UPPER RADIATOR SUPPORT (for 4GR-FSE) Installation
7. INSTALL HOOD LOCK ASSEMBLY (for 2GR-FSE) Installation
8. INSTALL HOOD LOCK ASSEMBLY (for 4GR-FSE) Installation
9. INSTALL HOOD LOCK CONTROL CABLE COVER Installation
10. INSTALL FRONT BUMPER ASSEMBLY Installation
11. INSTALL RADIATOR GRILLE PROTECTOR Installation
12. INSTALL ENGINE UNDER COVER
13. INSTALL NO. 1 INLET AIR CLEANER (for 2GR-FSE) Installation
14. INSTALL NO. 1 INLET AIR CLEANER (for 4GR-FSE) Installation
15. CHARGE REFRIGERANT Service and Repair
16. WARM UP ENGINE Service and Repair
17. CHECK FOR LEAKAGE OF REFRIGERANT Service and Repair
18. INSTALL V-BANK COVER SUB-ASSEMBLY (for 2GR-FSE) Installation
19. INSTALL V-BANK COVER SUB-ASSEMBLY (for 4GR-FSE) Installation
20. INSTALL ENGINE ROOM SIDE COVER LH (for 2GR-FSE) Installation
21. INSTALL ENGINE ROOM SIDE COVER LH (for 4GR-FSE) Installation
22. INSTALL ENGINE ROOM SIDE COVER RH (for 2GR-FSE) Installation
23. INSTALL ENGINE ROOM SIDE COVER RH (for 4GR-FSE) Installation
24. INSTALL COOL AIR INTAKE DUCT SEAL Installation
25. ADJUST FOG LIGHT AIMING
Adjustments