Removal

4GR-FSE COOLING: WATER PUMP: REMOVAL

1. REMOVE COOL AIR INTAKE DUCT SEAL Removal

2. REMOVE V-BANK COVER SUB-ASSEMBLY Removal

3. REMOVE NO. 1 INLET AIR CLEANER Removal

4. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair

5. REMOVE V-RIBBED BELT Removal

6. REMOVE ENGINE UNDER COVER

7. REMOVE REAR ENGINE UNDER COVER LH (for 2WD) Removal

8. DRAIN ENGINE COOLANT Testing and Inspection

9. DRAIN ENGINE OIL Replacement

10. REMOVE OIL FILTER BRACKET (for 4WD) Removal

11. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY (for 4WD) Installation

12. REMOVE NO. 1 COOLER REFRIGERANT SUCTION HOSE Removal

13. REMOVE DISCHARGE HOSE SUB-ASSEMBLY Removal

14. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 2WD) Removal

15. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 4WD) Removal

16. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY Removal

17. DISCONNECT RADIATOR HOSE

(a) Disengage the 2 clamps and disconnect the radiator inlet hose and radiator outlet hose.

18. REMOVE NO. 1 ENGINE COVER Removal

19. REMOVE INJECTOR DRIVER Removal

20. REMOVE NO. 2 ENGINE COVER Removal

21. REMOVE WATER PUMP PULLEY

(a) Using SST, hold the water pump pulley.

SST : 09960-10010

09962-01000

09963-00700

(b) Remove the 4 bolts and water pump pulley.

22. REMOVE WATER INLET

(a) Disconnect the 5 hoses.

(b) Remove the 4 bolts, nut and water inlet.

23. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Remove the bolt, No.2 idler pulley cover plate and No.2 idler pulley sub-assembly.

24. REMOVE WATER PUMP ASSEMBLY

(a) Remove the 16 bolts, water pump assembly and water pump gasket.