Removal

4GR-FSE COOLING: RADIATOR: REMOVAL

1. REMOVE COOL AIR INTAKE DUCT SEAL Removal

2. REMOVE ENGINE ROOM SIDE COVER LH Removal

3. REMOVE ENGINE ROOM SIDE COVER RH Removal

4. REMOVE V-BANK COVER SUB-ASSEMBLY Removal

5. REMOVE NO. 1 INLET AIR CLEANER Removal

6. DISCONNECT NO. 2 VENTILATION HOSE Removal

7. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE Removal

8. REMOVE ENGINE UNDER COVER

9. DRAIN ENGINE COOLANT Testing and Inspection

10. REMOVE RADIATOR GRILLE PROTECTOR Removal

11. REMOVE FRONT BUMPER ASSEMBLY Removal

12. REMOVE HOOD LOCK CONTROL CABLE COVER

(a) Remove the 3 screws, clamp and the hood lock control cable cover.

13. DISCONNECT HOOD LOCK ASSEMBLY

(a) Disconnect the connector.

(b) Remove the hood lock nut cap and the hood lock nut.

(c) Remove the 2 bolts, and separate the hood lock assembly from the upper radiator support.

NOTICE:
Do not forcibly bend the hood lock control cable.

14. REMOVE UPPER RADIATOR SUPPORT

(a) Separate the 4 wire harness clamps and the 3 connectors.

(b) Separate the clamp and the cooling fan motor connector.

(d) Separate the 6 clamps and the No.2 engine room wire.

(e) Remove the 5 bolts and the upper radiator support.

15. REMOVE RADIATOR INLET HOSE

(a) Remove the 2 clips and the radiator inlet hose from the radiator assembly.

16. REMOVE RADIATOR OUTLET HOSE

(a) Remove the 2 clamps and the radiator outlet hose from the radiator assembly.

17. SEPARATE COOLER CONDENSER ASSEMBLY

(a) Remove the 4 bolts, separate the cooler condenser assembly from the radiator assembly.

18. REMOVE ENGINE ROOM ECU OUTLET DUCT

(a) Remove the engine room ECU outlet duct from the engine room ECU box.

19. REMOVE RESERVE TANK CAP SUB-ASSEMBLY

(a) Separate the reserve tank cap sub-assembly from the reserve tank.

20. REMOVE RADIATOR ASSEMBLY

(a) Remove the radiator assembly from the vehicle together with the cooling fan assembly.

NOTICE:
Make sure that the cooler condenser assembly and radiator assembly do not come into contact with each other.

(b) Remove the 3 claws and the cooling fan assembly from the radiator assembly.