Installation

4GR-FSE COOLING: RADIATOR: INSTALLATION

1. INSTALL RADIATOR ASSEMBLY

(a) Install the 2 radiator support cushions and the 2 lower radiator supports to the radiator assembly.

(b) Install the cooling fan assembly to the radiator assembly by engaging them at the bottom. Engage the 3 claws to secure the cooling fan assembly to the radiator assembly.

NOTICE:
Make sure that the cooler condenser assembly and radiator assembly do not come into contact with each other.

2. INSTALL RESERVE TANK CAP SUB-ASSEMBLY

(a) Install the reserve tank cap sub-assembly to the reserve tank.

3. INSTALL ENGINE ROOM ECU OUTLET DUCT

(a) Install the engine room ECU outlet duct to the engine room ECU box.

4. INSTALL COOLER CONDENSER ASSEMBLY

(a) Install the 4 bolts and the cooler condenser assembly to the radiator assembly.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

5. INSTALL RADIATOR OUTLET HOSE

(a) Install the radiator outlet hose to the radiator assembly and secure it with the clips.

HINT
* Make sure that the claws on the clips are facing downward.
* Dimension "a" in the illustration (between the hose end and the clip end) should be less than 1.0 - 5.0 mm.
* Connect the hose until it makes contact with the stopper. (Dimension "b" should be less than 2.5 mm)

6. INSTALL RADIATOR INLET HOSE

(a) Install the radiator inlet hose to the radiator assembly and secure it with the clips.

HINT
* Make sure that the claws on the clips are positioned as shown in the illustration.
* Dimension "a" in the illustration (between the hose end and the clip end) should be less than 1.0 to 5.0 mm.
* Connect the hose until it makes contact with the stopper. (Dimension "b" should be less than 2.5 mm)

7. INSTALL UPPER RADIATOR SUPPORT

(a) Install the 5 bolts and the upper radiator support.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(b) Install the 6 wire harness clamps and the No.2 engine room wire.

(d) Connect the clamp and the cooling fan motor connector.

(e) Connect the 4 wire harness clamps and the 3 connectors.

8. INSTALL HOOD LOCK ASSEMBLY

(a) Install the 2 bolts and the hood lock assembly to the upper radiator support.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(b) Install the hood lock nut and the hood lock nut cap.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(c) Connect the connector.

9. INSTALL HOOD LOCK CONTROL CABLE COVER

(a) Connect the clamp, and install the 3 screws and the hood lock control cable cover.

10. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE Installation

11. CONNECT NO. 2 VENTILATION HOSE Installation

12. INSTALL NO. 1 INLET AIR CLEANER Installation

13. INSTALL FRONT BUMPER ASSEMBLY Installation

14. INSTALL RADIATOR GRILLE PROTECTOR Installation

15. ADD ENGINE COOLANT Testing and Inspection

16. CHECK FOR ENGINE COOLANT LEAKAGE Testing and Inspection

17. PUT VEHICLE UNDER THESE CONDITIONS

(a) Adjust the tire pressure to the correct value range.

(b) Start the engine and charge the battery.

18. FOG LIGHT AIMING ADJUSTMENT Adjustments

19. FOG LIGHT AIMING INSPECTION Adjustments

20. INSTALL ENGINE UNDER COVER

21. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

22. INSTALL ENGINE ROOM SIDE COVER LH Installation

23. INSTALL ENGINE ROOM SIDE COVER RH Installation

24. INSTALL COOL AIR INTAKE DUCT SEAL Installation