Part 2

A760E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION UNIT: DISASSEMBLY

PART 2

CAUTION:
When working with FIPG material, perform the following:

* Using a razor blade and gasket scraper, remove all the old FIPG material from the gasket surfaces.
* Thoroughly clean all components to remove any loose material.
* Clean both sealing surfaces with a non-residue solvent.
* Apply FIPG in a continuous line (width approximately 1 mm (0.0394 in.)) along the sealing surface.
* Parts must be assembled within 10 minutes of application. Otherwise, the FIPG material must be removed and reapplied.

27. REMOVE PARKING LOCK ROD SUB-ASSEMBLY

(a) Disconnect the parking lock rod from the manual valve lever.

28. REMOVE PARKING LOCK PAWL SHAFT

(a) Pull out the parking lock pawl shaft from the front side, then remove the parking lock pawl and spring.

(b) Remove the E-ring from the shaft.

Text in Illustration

29. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY

(a) Using a hammer and a screwdriver, cut off the spacer and remove it from the shaft.

(b) Using a pin punch and a hammer, drive out the spring pin.

HINT
Slowly drive out the spring pin so that it does not fall into the transmission case.

(c) Pull the manual valve lever shaft out through the case and remove the manual valve lever.

30. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL

(a) Using a screwdriver, remove the 2 oil seals.

Text in Illustration

31. REMOVE OIL PUMP ASSEMBLY

(a) Remove the 10 bolts from the transmission case.

(b) Using a screwdriver with its tip wrapped with tape, pull out the oil pump.

NOTICE:
Do not damage the oil pump.

(c) Remove the No. 1 thrust bearing race from the oil pump.

Text in Illustration

(d) Remove the O-ring from the oil pump.

32. REMOVE CLUTCH DRUM AND INPUT SHAFT

(a) Remove the clutch drum and input shaft from the transmission case.

(b) Remove the No. 2 clutch drum thrust washer, 2 thrust needle roller bearings and bearing race.

Text in Illustration

33. INSPECT NO. 2 ONE-WAY CLUTCH ASSEMBLY Transmission Unit

34. REMOVE NO. 2 ONE-WAY CLUTCH ASSEMBLY

(a) Remove the No. 2 one-way clutch assembly and clutch drum thrust washer from the clutch drum and input shaft.

35. SECURE CLUTCH DRUM AND INPUT SHAFT

(a) Place the oil pump onto the torque converter clutch, and then place the clutch drum and input shaft onto the oil pump.

Text in Illustration

36. REMOVE REVERSE CLUTCH HUB SUB-ASSEMBLY

(a) Using a screwdriver, remove the snap ring from the reverse clutch drum sub-assembly and input shaft.

(b) Remove the reverse clutch hub sub-assembly with the reverse clutch reaction sleeve, clutch cushion plate, reverse clutch flange, 5 No. 3 clutch discs and 4 No. 3 clutch plates from the clutch hub sub-assembly.

37. REMOVE REVERSE CLUTCH REACTION SLEEVE

(a) Remove the reverse clutch reaction sleeve from the reverse clutch hub sub-assembly.

38. REMOVE NO. 3 CLUTCH DISC

(a) Remove the clutch cushion plate, reverse clutch flange, 4 No. 3 clutch plates and 5 No. 3 clutch discs from the reverse clutch hub.

Text in Illustration

39. INSPECT NO. 3 CLUTCH DISC Transmission Unit

40. INSPECT REVERSE CLUTCH HUB SUB-ASSEMBLY Transmission Unit

41. REMOVE CLUTCH HUB SUB-ASSEMBLY

(a) Remove the clutch hub sub-assembly and thrust washer from the reverse clutch drum sub-assembly.

(b) Remove the 2 thrust needle roller bearings from the clutch hub sub-assembly.

42. INSPECT CLUTCH HUB SUB-ASSEMBLY Transmission Unit

43. REMOVE COAST CLUTCH HUB SUB-ASSEMBLY

(a) Remove the coast clutch hub sub-assembly from the reverse clutch drum sub-assembly.

44. INSPECT UNDERDRIVE ONE-WAY CLUTCH ASSEMBLY Transmission Unit

45. REMOVE UNDERDRIVE ONE-WAY CLUTCH ASSEMBLY

(a) Remove the underdrive one-way clutch assembly, clutch hub thrust washer and thrust bearing race from the coast clutch hub.

46. REMOVE NO. 1 CLUTCH DISC

(a) Using a screwdriver, remove the hole snap ring.

(b) Remove the flange, clutch cushion plate, 4 No. 1 clutch discs and 4 No. 1 clutch plates from the input shaft.

Text in Illustration

47. INSPECT NO. 1 CLUTCH DISC Transmission Unit

48. REMOVE COAST CLUTCH DISC

(a) Using a screwdriver, remove the hole snap ring.

(b) Remove the flange, 3 coast clutch discs and 3 coast clutch plates from the forward clutch piston sub-assembly.

Text in Illustration

49. INSPECT COAST CLUTCH DISC Transmission Unit

50. REMOVE INPUT SHAFT

(a) Remove the thrust needle roller bearing from the input shaft.

(b) Remove the input shaft from the reverse clutch drum sub-assembly.

51. REMOVE INPUT SHAFT OIL SEAL RING

(a) Remove the 4 oil seal rings from the input shaft.

52. REMOVE NO. 1 CLUTCH BALANCER

(a) Place SST on the No. 1 clutch balancer, and compress the forward clutch return spring with a press.

SST : 09350-30020

09350-07040

(b) Using SST, remove the snap ring.

SST : 09350-30020

09350-07070

(c) Remove the No. 1 clutch balancer and forward clutch return spring from the input shaft.

(d) Remove the D-ring from the No. 1 clutch balancer.