Reassembly

RA62 MANUAL TRANSMISSION / TRANSAXLE: INPUT SHAFT: REASSEMBLY

1. INSTALL INPUT SHAFT FRONT BEARING

(a) Using SST and a press, install the input shaft front bearing onto the input shaft.





SST : 09950-00020

HINT
Make sure that the groove of the bearing faces the correct direction as shown in the illustration.

2. INSTALL INPUT SHAFT FRONT BEARING SNAP RING

(a) Select a snap ring that will allow minimum axial play.





Standard clearance:

0.1 mm (0.00394 in.) or less

Snap Ring Thickness:





(b) Using a brass bar and a hammer, install the snap ring onto the input shaft.

3. INSTALL NO. 2 TRANSMISSION CLUTCH HUB

(a) Apply a light coat of gear oil to the sleeve and hub.





(b) Install the clutch hub sleeve onto the No. 2 transmission clutch hub.

(c) Install the 3 shifting keys, 3 shifting key springs and 3 balls onto the clutch hub.

HINT
Use a piece of cloth to prevent the ball and spring from flying off.

HINT
Make sure that the No. 2 transmission clutch hub faces the correct direction as shown in the illustration.

4. INSTALL NO. 3 TRANSMISSION CLUTCH HUB

(a) Apply a light coat of gear oil to the sleeve and hub.





(b) Install the clutch hub sleeve onto the No. 3 transmission clutch hub.

(c) Install the 3 shifting keys, 3 shifting key springs and 3 balls onto the clutch hub.

HINT
Use a piece of cloth to prevent the ball and spring from flying off.

HINT
Make sure that the No. 3 transmission clutch hub faces the correct direction as shown in the illustration.

5. INSTALL 4TH GEAR NEEDLE ROLLER BEARING

(a) Coat the 4th gear needle roller bearing with gear oil, then install it onto the input shaft.





6. INSTALL 4TH GEAR

(a) Coat the 4th gear and No. 3 synchronizer ring with gear oil, then install them onto the input shaft.

(b) Using SST and a press, install the No. 2 transmission clutch hub sleeve onto the input shaft.





SST : 09308-14010

HINT
Align the convex portion of the synchronizer ring with the groove of the clutch hub.

(c) Install the clutch hub and confirm that the gear and synchronizer ring move smoothly.

7. INSTALL NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING

(a) Select a snap ring that will allow minimum axial play.





Standard clearance:

0.1 mm (0.00394 in.) or less

Snap Ring Thickness:





(b) Using a snap ring expander, install the snap ring onto the input shaft.

8. INSTALL NO. 2 SYNCHRONIZER RING SET

(a) Coat the No. 2 synchronizer ring set with gear oil, then install it onto the input shaft.





9. INSTALL SPACER

(a) Coat the spacer with gear oil, and install it onto the input shaft.





10. INSTALL 3RD GEAR NEEDLE ROLLER BEARING

(a) Coat the 3rd gear needle roller bearing with gear oil, and install it onto the input shaft.





11. INSTALL STRAIGHT PIN

(a) Install the straight pin onto the input shaft.





12. INSTALL 3RD GEAR

(a) Coat the 3rd gear with gear oil, and install it onto the input shaft.





13. INSTALL 3RD GEAR THRUST WASHER

(a) Coat the 3rd gear thrust washer with gear oil, and install it onto the input shaft.





HINT
Align the straight pin with the groove of the gear thrust washer and install it.

14. INSTALL GEAR THRUST WASHER SHAFT SNAP RING

(a) Select a snap ring that will allow minimum axial play.





Standard clearance:

0.1 mm (0.00394 in.) or less

Snap Ring Thickness:





(b) Using a snap ring expander, install the snap ring onto the input shaft.

15. INSTALL SPACER

(a) Coat the spacer with gear oil, and install it onto the input shaft.





16. INSTALL 6TH GEAR NEEDLE ROLLER BEARING

(a) Coat the 6th gear needle roller bearing with gear oil, and install it onto the input shaft.





17. INSTALL 6TH GEAR

(a) Install the 6th gear onto the input shaft.





(b) Install the synchronizer ring onto the input shaft.

(c) Using SST and a press, install the clutch hub onto the input shaft.

SST : 09309-37010

SST : 09950-00020

(d) Install the clutch hub and confirm that the gear and synchronizer ring move smoothly.

18. INSTALL NO. 3 TRANSMISSION CLUTCH HUB SHAFT SNAP RING

(a) Select a snap ring that will allow minimum axial play.





Standard clearance:

0.1 mm (0.00394 in.) or less

Snap Ring Thickness:





(b) Using a brass bar and a hammer, install the snap ring onto the input shaft.

19. INSPECT 6TH GEAR THRUST CLEARANCE Input Shaft

20. INSPECT 3RD GEAR THRUST CLEARANCE Input Shaft

21. INSPECT 4TH GEAR THRUST CLEARANCE Input Shaft

22. INSPECT 6TH GEAR RADIAL CLEARANCE Input Shaft

23. INSPECT 3RD GEAR RADIAL CLEARANCE Input Shaft

24. INSPECT 4TH GEAR RADIAL CLEARANCE Input Shaft