Part 2

A960E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION UNIT: DISASSEMBLY

PART 2

26. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY

(a) Using a hammer and a screwdriver, cut off the spacer and remove it from the shaft.





(b) Using a pin punch and a hammer, drive out the spring pin.





HINT
Slowly drive out the spring pin so that it does not fall into the transmission case.

(c) Pull the manual valve lever shaft out through the case and remove the manual valve lever sub-assembly.

27. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL

(a) Using a screwdriver, remove the 2 oil seals.





28. REMOVE OIL PUMP ASSEMBLY

(a) Remove the 9 bolts from the transmission case.





(b) Using a screwdriver with its tip wrapped with tape, pull out the oil pump.





NOTICE:
Do not damage the oil pump.

(c) Remove the No. 1 thrust bearing race from the oil pump.





Text in Illustration





(d) Remove the O-ring from the oil pump.

29. REMOVE CLUTCH DRUM AND INPUT SHAFT

(a) Remove the clutch drum and input shaft from the transmission case.





(b) Remove the clutch drum thrust washer and thrust needle roller bearing.





Text in Illustration





30. SUPPORT CLUTCH DRUM AND INPUT SHAFT

(a) Place the oil pump onto the torque converter clutch, and then place the clutch drum and input shaft onto the oil pump.





Text in Illustration





31. REMOVE REVERSE CLUTCH HUB SUB-ASSEMBLY

(a) Using a screwdriver, remove the snap ring from the clutch drum and input shaft.





(b) Remove the reverse clutch hub sub-assembly with the reverse clutch reaction sleeve, the clutch cushion plate, the reverse clutch flange, the 4 No. 3 clutch discs, and the 3 No. 3 clutch plates from the forward clutch hub.





32. REMOVE REVERSE CLUTCH REACTION SLEEVE

(a) Remove the reverse clutch reaction sleeve from the reverse clutch hub sub-assembly.





33. REMOVE NO. 3 CLUTCH DISC

(a) Remove the clutch cushion plate, the reverse clutch flange, the 3 plates and the 4 discs from the reverse clutch hub.





34. INSPECT NO. 3 CLUTCH DISC Transmission Unit

35. INSPECT REVERSE CLUTCH HUB SUB-ASSEMBLY Transmission Unit

36. REMOVE CLUTCH HUB SUB-ASSEMBLY

(a) Remove the clutch hub sub-assembly and thrust washer from the reverse clutch drum sub-assembly.





(b) Remove the 2 thrust needle roller bearings and the thrust bearing race from the clutch hub sub-assembly.





37. INSPECT CLUTCH HUB SUB-ASSEMBLY Transmission Unit

38. REMOVE COAST CLUTCH HUB SUB-ASSEMBLY

(a) Remove the coast clutch hub sub-assembly from the reverse clutch drum sub-assembly.





39. INSPECT NO. 4 ONE-WAY CLUTCH ASSEMBLY Transmission Unit

40. REMOVE NO. 4 ONE-WAY CLUTCH ASSEMBLY

(a) Remove the No. 4 one-way clutch assembly and the clutch hub thrust washer from the coast clutch hub.





41. REMOVE NO. 1 CLUTCH DISC

(a) Using a screwdriver, remove the hole snap ring.





(b) Remove the flange, cushion plate, 4 discs and 4 plates from the input shaft.





42. INSPECT NO. 1 CLUTCH DISC Transmission Unit

43. REMOVE COAST CLUTCH DISC

(a) Using a screwdriver, remove the hole snap ring.





(b) Remove the flange, the 4 discs and the 4 plates from the input shaft.





44. INSPECT COAST CLUTCH DISC Transmission Unit

45. REMOVE INPUT SHAFT

(a) Remove the thrust needle roller bearing and the thrust bearing race from the input shaft.





Text in Illustration





(b) Remove the input shaft from the reverse clutch drum sub-assembly.





(c) Remove the thrust needle roller bearing and thrust bearing race from the reverse clutch drum sub-assembly.





46. REMOVE INPUT SHAFT OIL SEAL RING

(a) Remove the 4 oil seal rings from the input shaft.





47. REMOVE NO. 1 CLUTCH BALANCER

(a) Place SST on the No. 1 clutch balancer, and compress the return spring with a press.





SST : 09316-20011

SST : 09350-30020

09350-07040

(b) Using SST, remove the snap ring.

SST : 09350-30020

09350-07070

(c) Remove the No. 1 clutch balancer and the forward clutch return spring from the input shaft.





(d) Remove the D-ring from the No. 1 clutch balancer.





48. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY Transmission Unit

49. REMOVE FORWARD CLUTCH PISTON SUB-ASSEMBLY

(a) Holding the forward clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the input shaft to remove the forward clutch piston.





(b) Remove the coast clutch piston from the forward clutch piston.





(c) Remove the O-ring from the input shaft.

50. REMOVE REVERSE CLUTCH FLANGE

(a) Remove the reverse clutch flange from the reverse clutch drum sub-assembly.