FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation





AIR CONDITIONING: COMPRESSOR (for 2WD): INSTALLATION

1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH

(a) Temporarily install the compressor and magnetic clutch onto the stud bolt.





(b) Install the compressor and magnetic clutch with the 3 bolts and nut.





Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)

NOTICE:
Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.

2. INSTALL DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the hose.





(b) Apply sufficient compressor oil (ND-OIL 8) to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring onto the discharge hose sub-assembly.

(d) Install the discharge hose sub-assembly onto the compressor and magnetic clutch with the bolt.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

3. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE

(a) Remove the attached vinyl tape from the hose.





(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring onto the No.1 cooler refrigerant suction hose.

(d) Install the No. 1 cooler refrigerant suction hose onto the compressor and magnetic clutch with the bolt.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

4. INSTALL V-RIBBED BELT Installation

5. INSTALL REAR UNDER ENGINE COVER LH

6. INSTALL UNDER ENGINE COVER

7. INSTALL NO. 1 INLET AIR CLEANER Installation

8. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

9. CHARGE REFRIGERANT Service and Repair

10. WARM UP ENGINE Service and Repair

11. CHECK FOR LEAKAGE OF REFRIGERANT Service and Repair

12. INSTALL COOL AIR INTAKE DUCT SEAL Installation