Replacement
DIFFERENTIAL: DIFFERENTIAL MOUNT CUSHION: REPLACEMENT
1. REMOVE REAR TIRE
2. DRAIN REAR DIFFERENTIAL OIL Removal
3. REMOVE EXHAUST PIPE ASSEMBLY
for 2GR-FSE: Removal
for 1UR-FSE: Removal
4. REMOVE REAR PROPELLER SHAFT ASSEMBLY
for 2WD: Removal
for 4WD: Removal
5. SEPARATE REAR SHOCK ABSORBER WITH COIL SPRING LH Removal
6. SEPARATE REAR SHOCK ABSORBER WITH COIL SPRING RH
HINT
Removal procedure of the RH side is the same as that of the LH side.
7. REMOVE REAR AXLE ASSEMBLY LH
Removal
8. REMOVE REAR AXLE ASSEMBLY RH
HINT
Removal procedure of the RH side is the same as that of the LH side.
9. REMOVE DIFFERENTIAL SUPPORT PROTECTOR NO.2 Removal
10. REMOVE DIFFERENTIAL SUPPORT PROTECTOR NO.1
HINT
Removal procedure of the RH side is the same as that of the LH side.
11. REMOVE REAR SUSPENSION MEMBER BRACE LH Removal
12. REMOVE REAR SUSPENSION MEMBER BRACE RH
HINT
Removal procedure of the RH side is the same as that of the LH side.
13. SEPARATE PARKING BRAKE CABLE ASSEMBLY NO.3 Removal
14. SEPARATE PARKING BRAKE CABLE ASSEMBLY NO.2
HINT
Removal procedure of the RH side is the same as that of the LH side.
15. REMOVE REAR DRIVE SHAFT ASSEMBLY LH Removal
16. REMOVE REAR DRIVE SHAFT ASSEMBLY RH
HINT
Removal procedure of the RH side is the same as that of the LH side.
17. REMOVE REAR FLOOR SIDE MEMBER COVER LH
(a) Remove the 3 screws and side member cover LH.
18. REMOVE REAR FLOOR SIDE MEMBER COVER RH
HINT
Removal procedure of the RH side is the same as that of the LH side.
19. DISCONNECT HEIGHT CONTROL SENSOR REAR LH
(a) Disconnect the height control sensor connector.
(b) Remove the clamp from the rear suspension member.
20. REMOVE REAR SUSPENSION MEMBER BRACE REAR LOWER LH
(a) Remove the 4 bolts and suspension member brace rear lower LH.
21. REMOVE REAR SUSPENSION MEMBER BRACE REAR LOWER RH
(a) Remove the 4 bolts and suspension member brace rear lower RH.
22. REMOVE REAR SUSPENSION MEMBER ASSEMBLY
(a) Support the rear suspension member with a jack.
HINT
Remove the rear suspension member along with the differential carrier assembly rear.
(b) Remove the 8 bolts, 2 rear suspension member stoppers, 2 differential support member stoppers and rear suspension member stopper lowers from the rear suspension member.
(c) Lower the jack slowly and remove the rear suspension member with the differential carrier assembly rear.
23. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY Removal
24. REMOVE REAR NO. 1 DIFFERENTIAL MOUNT CUSHION
(a) Using SST, remove the rear No. 1 differential mount cushion.
SST : 09316-12010
SST : 09570-24011
NOTICE:
* Do not bring SST into contact with the sub-frame.
* Do not install the bolts of SST at an angle.
* Set the SST in the correct direction.
* Screw the 2 bolts of SST equally into the 2 holes of the rear differential mount.
25. REMOVE REAR NO. 2 DIFFERENTIAL MOUNT CUSHION
(a) Using SST, remove the rear No. 2 differential mount cushion.
SST : 09316-12010
SST : 09570-24011
NOTICE:
* Do not bring SST into contact with the sub-frame.
* Do not install the bolts of SST at an angle.
* Set the SST in the correct direction.
26. INSTALL REAR NO. 1 DIFFERENTIAL MOUNT CUSHION
(a) Using SST, install the rear No. 1 differential mount cushion.
SST : 09570-24011
NOTICE:
* Temporarily install the mount cushion to the member in order to prevent it from tilting and install the SST.
* Be sure to use the SST with the correct combination.
* Make sure that the SST contacts the entire circumference of the mount cushion.
27. INSTALL REAR NO. 2 DIFFERENTIAL MOUNT CUSHION
(a) Using SST, install the rear No. 2 differential mount cushion.
SST : 09570-24011
NOTICE:
* Temporarily install the mount cushion to the member in order to prevent it from tilting and install the SST.
* Be sure to use the SST with the correct combination.
* Make sure that the SST contacts the entire circumference of the mount cushion.
28. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY Installation
29. INSTALL REAR SUSPENSION MEMBER ASSEMBLY
(a) Support the rear suspension member along with the differential using a jack.
HINT
Install the rear suspension member along with the rear differential carrier assembly.
(b) Install the 2 rear suspension member stoppers and 2 differential support member stoppers to the rear suspension member.
(c) Install the rear suspension member along with the rear suspension member stopper lower with the 8 bolts.
Torque : 127 Nm (1300 kgf-cm, 94 ft-lbf) (Bolt A)
Torque : 19 Nm (195 kgf-cm, 14 ft-lbf) (Bolt B)
30. INSTALL REAR SUSPENSION MEMBER BRACE REAR LOWER LH
(a) Install the suspension member brace rear lower LH with the 4 bolts.
Torque : 19 Nm (195 kgf-cm, 14 ft-lbf)
31. REMOVE REAR SUSPENSION MEMBER BRACE REAR LOWER RH
(a) Install the suspension member brace rear lower RH with the 4 bolts.
Torque : 19 Nm (195 kgf-cm, 14 ft-lbf)
32. CONNECT HEIGHT CONTROL SENSOR REAR LH
(a) Install the clamp to the rear suspension member.
(b) Connect the height control sensor connector.
33. INSTALL REAR FLOOR SIDE MEMBER COVER LH
(a) Install the side member cover LH with the 3 screws.
34. INSTALL REAR FLOOR SIDE MEMBER COVER RH
HINT
Installation procedure of the RH side is the same as that of the LH side.
35. INSTALL REAR DRIVE SHAFT ASSEMBLY LH Installation
36. INSTALL REAR DRIVE SHAFT ASSEMBLY RH
HINT
Installation procedure of the RH side is the same as that of the LH side.
37. INSTALL PARKING BRAKE CABLE ASSEMBLY NO.3 Installation
38. INSTALL PARKING BRAKE CABLE ASSEMBLY NO.2
HINT
Installation procedure of the RH side is the same as that of the LH side.
39. INSTALL REAR SUSPENSION MEMBER BRACE LH Installation
40. INSTALL REAR SUSPENSION MEMBER BRACE RH
HINT
Installation procedure of the RH side is the same as that of the LH side.
41. INSTALL DIFFERENTIAL SUPPORT PROTECTOR NO.2 Installation
42. INSTALL DIFFERENTIAL SUPPORT PROTECTOR NO.1
HINT
Installation procedure of the RH side is the same as that of the LH side.
43. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING LH Installation
44. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING RH
HINT
Installation procedure of the RH side is the same as that of the LH side.
45. INSTALL REAR AXLE ASSEMBLY LH
Installation
46. INSTALL REAR AXLE ASSEMBLY RH
HINT
Installation procedure of the RH side is the same as that of the LH side.
47. FULLY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING LH Installation
48. FULLY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING RH
HINT
Installation procedure of the RH side is the same as that of the LH side.
49. INSTALL REAR PROPELLER SHAFT ASSEMBLY
for 2WD: Installation
for 4WD: Installation
50. ADD REAR DIFFERENTIAL OIL Adjustments
51. INSPECT AND ADJUST REAR DIFFERENTIAL OIL Adjustments
52. INSTALL REAR TIRE
Torque : 103 Nm (1,050 kgf-cm, 76 ft-lbf)
53. INSTALL EXHAUST PIPE ASSEMBLY
for 2GR-FSE: Installation
for 1UR-FSE: Installation
54. INSPECT PARKING BRAKE PEDAL TRAVEL Adjustments
55. ADJUST PARKING BRAKE PEDAL TRAVEL Adjustments
56. INSPECT AND ADJUST REAR WHEEL ALIGNMENT
Rear Wheel Alignment
57. CHECK FOR EXHAUST GAS LEAKS
58. CHECK ABS SPEED SENSOR SIGNAL
(w/ Electronically Controlled Brake system: Test Mode Procedure)
(w/o Electronically Controlled Brake system: Test Mode Procedure)