Installation

DIFFERENTIAL: DIFFERENTIAL CARRIER ASSEMBLY: INSTALLATION

1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

(a) Support the rear differential carrier assembly with a jack.

NOTICE:
Do not drop the differential carrier.

(b) Install the 2 upper differential mount stoppers to the rear differential carrier assembly.

(c) Using a hexagon wrench (12 mm), temporarily install the rear differential carrier assembly to the rear suspension member with 3 new bolts.





NOTICE:
Do not damage the installation surface when installing the rear differential carrier assembly.

(d) Temporarily install the rear differential carrier assembly to the rear suspension member with 2 new bolts and 2 lower differential mount stoppers.





(e) Using a hexagon wrench (12 mm) and torque wrench, tighten the 3 bolts to the specified torque.





Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

(f) Using a torque wrench, tighten the 2 bolts to the specified torque.





Torque : 95 Nm (970 kgf-cm, 70 ft-lbf)

NOTICE:
Do not tilt the inner tube and rubber parts when fully tightening the differential mount stopper.

2. INSTALL REAR DRIVE SHAFT ASSEMBLY LH

Installation

3. INSTALL REAR DRIVE SHAFT ASSEMBLY RH

HINT
Install procedure of the RH side is the same as that of the LH side.

4. INSTALL REAR PROPELLER SHAFT ASSEMBLY

for 2WD: Installation

for 4WD: Installation

5. ADD REAR DIFFERENTIAL OIL Adjustments

6. INSPECT AND ADJUST REAR DIFFERENTIAL OIL Adjustments

7. INSTALL REAR WHEEL

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

8. INSTALL EXHAUST PIPE ASSEMBLY

for 2GR-FSE: Installation

for 1UR-FSE: Installation

9. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Rear Wheel Alignment

10. INSPECT FOR REAR DIFFERENTIAL OIL LEAK

11. INSPECT FOR EXHAUST GAS LEAK

12. INSPECT SPEED SENSOR SIGNAL

(w/ Electronically Controlled Brake system: Test Mode Procedure)

(w/o Electronically Controlled Brake system : Test Mode Procedure)