Disassembly

AIR CONDITIONING: AIR CONDITIONING UNIT: DISASSEMBLY

1. REMOVE AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

(a) Remove the packing from the A/C tube.





(b) Using a 4 mm hexagon wench, remove the 2 hexagon bolts and A/C tube.





(c) Remove the 2 O-rings from the A/C tube.

2. REMOVE COOLER EXPANSION VALVE

(a) Remove the cooler expansion valve from the cooler evaporator.





3. REMOVE AIR OUTLET CONTROL SERVOMOTOR RH





(a) Disconnect the connector.

(b) Remove the 3 screws and servomotor.

4. REMOVE AIR MIX CONTROL SERVOMOTOR RH

(a) Remove the 3 clamps and connector and disconnect the wire harness.





(b) Remove the 2 screws and heater piping cover.





(c) Remove the 3 screws and air servomotor.





5. REMOVE AIR CONDITIONING HARNESS ASSEMBLY

(a) Disconnect the 2 connectors and detach the 2 clamps.





(b) Detach the 4 clamps and then disconnect the wire harness.





(c) Remove the A/C harness as shown in the illustration.

6. REMOVE AIR OUTLET CONTROL SERVOMOTOR LH

(a) Remove the 2 screws and air duct.





(b) Remove the 4 screws and servomotors.





(c) Remove the 3 screws.





(d) Detach the claw and remove the air outlet control servomotor.

7. REMOVE AIR MIX CONTROL SERVOMOTOR LH

(a) Remove the 3 screws.





(b) Release the claw and remove the servomotor.

8. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Remove the screw and clamp.





(b) Remove the radiator unit.

9. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

(a) Remove the 5 screws.





(b) Release the 3 claws and remove the air duct case.

(c) Remove the cooler evaporator from the heater case.





(d) Remove the 2 O-rings from the cooler evaporator.