FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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On-Vehicle Inspection





2GR-FSE COOLING: RADIATOR: ON-VEHICLE INSPECTION

1. CHECK RADIATOR CAP SUB-ASSEMBLY





Measure the valve opening pressure.

(1) If there are water stains or foreign matter on rubber packing 1, 2 or 3, clean it by using water and finger scouring.

(2) Check that rubber packing 1, 2 or 3 is not deformed, cracked or swollen.

(3) Check that rubber packing 3 and 4 are not stuck together.

(4) Apply engine coolant to rubber packing 2 and 3 before using a radiator cap tester.





When using the cap tester, tilt it more than 30°.

(5) Pump the cap tester several times, and check the maximum pressure*.

Pumping speed:

1 pump per second

HINT
*: Even if the cap cannot maintain the maximum pressure, it is not a defect.

Standard judgment criterion:





If the maximum pressure is less than the minimum standard valve, replace the radiator cap sub-assembly.