FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Installation





POWER STEERING: VANE PUMP: INSTALLATION

1. INSTALL VANE PUMP ASSEMBLY

(a) Temporarily install the bolt to the vane pump assembly.





(b) Install the vane pump assembly.

(c) Using SST, install bolt (B) and tighten the 2 bolts.





SST : 09249-63010

Without SST - Torque : 43 Nm (439 kgf-cm, 32 ft-lbf)

With SST - Torque : 29 Nm (294 kgf-cm, 21 ft-lbf)

NOTICE:
* Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
* This torque value is accurate when SST is parallel to the torque wrench.

2. CONNECT POWER STEERING FLUID PRESSURE SWITCH CONNECTOR

(a) Connect the connector to the power steering fluid pressure switch.





3. CONNECT PRESSURE FEED TUBE ASSEMBLY

(a) Install a new gasket to the pressure feed tube assembly.

(b) Temporarily connect the pressure feed tube assembly to the vane pump assembly with the union bolt.





(c) Install the pressure feed tube assembly clamp with the bolt.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

NOTICE:
Install the pressure feed tube assembly clamp in the correct position.

(d) Fully tighten the union bolt.

Torque : 50 Nm (510 kgf-cm, 37 ft-lbf)

NOTICE:
Make sure that the stopper of the pressure feed tube assembly contacts the vane pump assembly securely as shown in the illustration.

4. CONNECT NO. 1 FLUID RESERVOIR TO PUMP HOSE

(a) Connect the No. 1 fluid reservoir to pump hose to the vane pump assembly with the clip.





NOTICE:
* Connect the No. 1 fluid reservoir to pump hose with the paint mark facing toward the rear of the vehicle.
* Install the No. 1 fluid reservoir to pump hose as far as it will go as shown in the illustration.
* Install the clip at the position specified in the illustration.

5. INSTALL FAN & GENERATOR V BELT Installation

6. ADD POWER STEERING FLUID

7. BLEED POWER STEERING FLUID Service and Repair

8. CHECK POWER STEERING FLUID LEVEL Power Steering System

9. INSPECT FOR POWER STEERING FLUID LEAK

10. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

11. INSTALL ENGINE ROOM SIDE COVER RH Installation

12. INSTALL ENGINE ROOM SIDE COVER LH Installation

13. INSTALL COOL AIR INTAKE DUCT SEAL Installation

14. INSTALL FRONT FENDER APRON SEAL RH

15. INSTALL FRONT WHEEL RH

Torque : 103 Nm (1,050 kgf-cm, 76 ft-lbf)