Installation
P410 HYBRID TRANSMISSION / TRANSAXLE: GENERATOR CABLE: INSTALLATION
1. INSTALL GENERATOR CABLE
NOTICE:
Wear insulated gloves.
(a) Install the generator cable to the hybrid transaxle assembly with the 3 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
NOTICE:
Keep the sealing surface of the generator cable and the connector terminal joint free of foreign matter.
(b) Engage the 2 claws to install a new terminal cap.
NOTICE:
When installing the terminal cap to the generator cable terminal block, keep the sealing surface free of foreign matter.
(c) Place the generator cable connector shell in position and install it with the 3 bolts.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
(d) Connect the generator cable clamp to the motor cable bracket.
2. INSTALL RADIATOR PIPE
(a) Install the radiator pipe with the 2 bolts.
Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)
(b) Connect the No. 3 radiator hose, No. 4 water by-pass hose and No. 1 radiator hose with the 3 clamps.
3. INSTALL INVERTER TRAY BRACKET Installation
4. INSTALL INVERTER RESERVE TANK ASSEMBLY Installation
5. INSTALL INVERTER WITH CONVERTER ASSEMBLY Installation
6. CONNECT WATER HOSE Installation
7. CONNECT NO. 2 ENGINE ROOM WIRE Installation
8. REMOVE INVERTER COVER Installation
9. CONNECT NO. 2 ENGINE WIRE Installation
10. CONNECT MOTOR CABLE Installation
11. CONNECT GENERATOR CABLE Installation
12. CONNECT FRAME WIRE Installation
13. CHECK HIGH VOLTAGE CABLE CONNECTION Installation
14. INSTALL INVERTER COVER Installation
15. INSTALL ENGINE ROOM MAIN WIRE Installation
16. INSTALL NO. 1 INVERTER BRACKET Installation
17. INSTALL RADIATOR SUPPORT OPENING COVER Installation
18. INSTALL INVERTER COVER ASSEMBLY LH (w/ Cover) Installation
19. INSTALL SERVICE PLUG GRIP Installation
20. CONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
21. INSTALL REAR FLOOR BOARD UPPER NO. 3 PLATE Installation
22. INSTALL DECK FLOOR BOX RH Installation
23. INSTALL REAR NO. 3 FLOOR BOARD Installation
24. INSTALL REAR DECK FLOOR BOX Installation
25. INSTALL REAR NO. 2 FLOOR BOARD Installation
26. ADD COOLANT (for Inverter) Service and Repair
27. ADD COOLANT (for Engine) Service and Repair
28. INSPECT FOR COOLANT LEAK (for Inverter) Testing and Inspection
29. INSPECT FOR COOLANT LEAK (for Engine) Testing and Inspection
30. INSTALL NO. 1 ENGINE UNDER COVER
31. INSTALL FRONT LOWER BUMPER ABSORBER