FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Installation





HYBRID / BATTERY CONTROL: HV RELAY ASSEMBLY: INSTALLATION

1. INSTALL HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

CAUTION:
Be sure to wear insulated gloves.

(a) Install the hybrid battery junction block assembly with the 3 nuts.

Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)

(b) Connect the 2 connectors to the hybrid battery junction block assembly.

NOTICE:
The connectors should be connected securely.

(c) Connect the 2 connectors to the hybrid battery junction block assembly.

2. CONNECT FRAME WIRE Installation

3. CHECK HIGH VOLTAGE CABLE CONNECTION Installation

4. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY Installation

5. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT Installation

6. INSTALL REAR FLOOR BOARD SPACER Installation

7. INSTALL HYBRID VEHICLE BATTERY SHIELD SHEET Installation

8. INSTALL REAR SEAT SIDE GARNISH RH

HINT
Use the same procedure as for the LH side Installation.

9. INSTALL REAR DOOR SCUFF PLATE RH

HINT
Use the same procedure as for the LH side Installation.

10. INSTALL REAR SEATBACK ASSEMBLY RH

Installation

11. INSTALL REAR NO. 1 FLOOR BOARD Installation

12. INSTALL REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY Installation

13. INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY Installation

14. INSTALL DECK FLOOR BOX LH (w/o Woofer) Installation

15. INSTALL REAR NO. 4 FLOOR BOARD (w/ Woofer) Installation

16. INSTALL REAR NO. 4 FLOOR BOARD (w/o Woofer) Installation

17. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) Installation

18. INSTALL SERVICE PLUG GRIP

Installation