Installation

POWER STEERING: STEERING GEAR: INSTALLATION

1. INSTALL RACK AND PINION POWER STEERING GEAR ASSEMBLY





(a) Install 2 new steering turn pressure tube union seats to the rack housing.

(b) Using union nut wrench, install the steering left turn pressure tube and steering right turn pressure tube.

Torque : 23 Nm (240 kgf-cm, 17 ft-lbf)

HINT
* Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
* This torque value is applicable only if union nut wrench is parallel to the torque wrench.
(c) Install the grommet and steering rack housing bracket No. 2 to the rack and pinion power steering gear.

(d) Install the rack and pinion power steering gear with the 4 gear set bolts.

Torque : 65 Nm (660 kgf-cm, 48 ft-lbf)

(e) Connect the connector.

(f) Connect the 2 tube clamps with the bolt.

Torque : 5.0 Nm (55 kgf-cm, 48 in-lbf)

2. CONNECT STEERING SLIDING YOKE SUB-ASSEMBLY Installation

3. CONNECT PRESSURE FEED TUBE ASSEMBLY





(a) Pressure feed tube:

Install a new gasket. Then connect the pressure feed tube with the union bolt.

Torque : 49 Nm (500 kgf-cm, 36 ft-lbf)

(b) Return tube:

Install 2 new gaskets on each side of the return tube and connect the return tube with the union bolt.

Torque : 49 Nm (250 kgf-cm, 36 ft-lbf)

4. CONNECT TIE ROD ASSEMBLY LH

(a) Connect the tie rod to the lower ball joint and install the clip and nut.

Torque : 87 Nm (890 kgf-cm, 64 ft-lbf)

(b) Install the 2 nuts and caliper.

Torque : 118 Nm (1,200 kgf-cm, 87 ft-lbf)

5. CONNECT TIE ROD ASSEMBLY RH

HINT
Use the same procedures described for the LH side.

6. INSPECT CENTER FRONT WHEEL

HINT
Inspect with the front of the vehicle jacked up.

7. INSTALL FRONT SUSPENSION MEMBER BRACE SUB-ASSEMBLY





(a) Install the brace with the 4 bolts.

Torque : 58 Nm (590 kgf-cm, 43 ft-lbf)

8. INSTALL FRONT SUSPENSION MEMBER BRACE REAR LH





(a) Install the brace with the bolt and nut.

Torque : 58 Nm (590 kgf-cm, 43 ft-lbf)

9. INSTALL FRONT SUSPENSION MEMBER BRACE REAR RH





(a) Install the brace with the bolt and nut.

Torque : 58 Nm (590 kgf-cm, 43 ft-lbf)

10. INSTALL NO. 2 ENGINE UNDER COVER

11. CENTER SPIRAL CABLE SUB-ASSEMBLY Installation

12. TEMPORARILY TIGHTEN STEERING WHEEL ASSEMBLY

(a) Align the matchmarks on the wheel and steering column main shaft.

(b) Temporarily install the steering wheel set nut.

(c) Connect the connector.

13. BLEED AIR FROM POWER STEERING SYSTEM Power Steering System

14. INSPECT POWER STEERING CENTER POINT

15. INSTALL STEERING WHEEL ASSEMBLY Installation

16. INSTALL STEERING PAD ASSEMBLY Installation

17. INSTALL NO. 2 STEERING WHEEL COVER LOWER

18. INSTALL STEERING PAD SWITCH MODULATOR Installation

19. INSTALL SWITCH AND VOLUME CASE Installation

20. INSTALL FRONT WHEELS

(a) Install the wheels with the 10 nuts.

Torque : 103 Nm (1,050 kgf-cm, 76 ft-lbf)

(b) Install the ornaments with the 20 bolts.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

21. ADJUST FRONT WHEEL ALIGNMENT

(a) Adjust the front wheel alignment Front Wheel Alignment.

22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

23. INSPECT SRS WARNING LIGHT

(a) Inspect the SRS warning light Diagnosis System.

24. PERFORM INITIALIZATION

(a) Perform initialization Testing and Inspection.

NOTICE:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.