FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal





AIR CONDITIONING: AIR CONDITIONING UNIT: REMOVAL

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair

2. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION PIPE

(a) Remove the bolt, slide the plate and disconnect the cooler refrigerant suction pipe.





(b) Remove the O-ring.





NOTICE:
* Do not use any tools in this procedure.
* Keep the system free from moisture or foreign matter.
HINT
Cover the opening of the connectors immediately after disconnecting.

3. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A

HINT
Use the liquid pipe disconnection procedures for the No. 1 suction pipe.

4. DISCONNECT HEATER WATER OUTLET HOSE A

(a) Move the clip and then disconnect the outlet hose from the heater unit.





5. DISCONNECT HEATER WATER HOSE INLET A

(a) Slide the clip, and then disconnect the inlet hose.

6. SET RADIO RECEIVER ASSEMBLY TO SHIPMENT MODE

7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

8. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

(a) Remove the instrument panel safety pad Removal.

9. REMOVE AIRBAG SENSOR ASSEMBLY CENTER

(a) Remove the 3 bolts and airbag sensor.





10. REMOVE NO. 2 HEATER TO REGISTER DUCT

(a) Using a screwdriver, detach the 4 claws and remove the duct.





HINT
Tape the screwdriver tip before use.

11. REMOVE AIR CONDITIONER UNIT ASSEMBLY

(a) Detach the 2 clamps and disconnect the wire harness.





(b) Remove the 2 screws, 3 nuts, bolt and A/C unit.





12. REMOVE HEATER BRACKET





(a) Using a screwdriver, detach the claw and disconnect the connector.

HINT
Tape the screwdriver tip before use.

(b) Remove the 2 bolts and heater bracket.

13. REMOVE AIR CONDITIONING RADIATOR ASSEMBLY

(a) Disconnect the connector and clamp of the blower.





(b) Using a screwdriver, detach the claw and disconnect the connector.

HINT
Tape the screwdriver tip before use.

(c) Remove the 2 screws, detach the claw and remove the A/C radiator.