Reassembly

AIR CONDITIONING: AIR CONDITIONING UNIT: REASSEMBLY

1. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

(a) Sufficiently apply compressor oil to 2 new O-rings and the contact surface of the cooler evaporator.





Compressor oil:

ND-OIL 8 or equivalent

(b) Install the cooler evaporator to the A/C radiator.

(c) Install the No. 1 cooler cover with the 6 screws.

2. INSTALL COOLER EXPANSION VALVE

(a) Sufficiently apply compressor oil to 4 new O-rings and the contact surface of the A/C tube & accessory and tube connector.





Compressor oil:

ND-OIL 8 or equivalent

(b) Using a 4 mm hexagon wrench, install the A/C tube & accessory, cooler expansion valve and tube connector with the 2 bolts.

Torque : 4.1 Nm (42 kgf-cm, 36 in-lbf)

3. INSTALL AIR CONDITIONING TUBE ASSEMBLY

(a) Using a 4 mm hexagon wrench, install the A/C tube & accessory with the 2 bolts.





Torque : 4.1 Nm (42 kgf-cm, 36 in-lbf)

(b) Sufficiently apply compressor oil to a new O-ring and the contact surface of the A/C tube.

Compressor oil:

ND-OIL 8 or equivalent

4. INSTALL DAMPER SERVO SUB-ASSEMBLY





(a) Install the damper servo with the 2 screws.

(b) Connect the rod to the damper servo.

5. INSTALL MODE DAMPER SERVO SUB-ASSEMBLY





(a) Install the mode damper servo with the 2 screws.

6. INSTALL AIR-MIX DAMPER SERVO SUB-ASSEMBLY





(a) Install the airmix damper servo with the 3 screws.

7. INSTALL DAMPER SERVO SUB-ASSEMBLY





(a) Install the damper servo with the 3 screws.

8. INSTALL AIR CONDITIONING WIRING HARNESS SUB-ASSEMBLY





(a) Install the A/C wiring harness.

(b) Connect the 2 claws and 4 connectors.

9. INSTALL BLOWER MOTOR CONTROL





(a) Install the blower motor control with the screw.

(b) Connect the 2 connectors.

10. INSTALL NO. 1 COOLER UNIT DRAIN HOSE

11. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY





(a) Install the heater radiator unit to the A/C radiator.

(b) Install the clamp with the screw.

12. INSTALL NO. 4 AIR DUCT





(a) Attach the claws to install the duct.

13. INSTALL NO. 3 AIR DUCT





(a) Attach the claws to install the duct.

14. INSTALL NO. 2 AIR DUCT





(a) Install the air duct with the 2 screws.

15. REMOVE NO. 1 AIR DUCT





(a) Install the air duct with the 2 screws.

16. INSTALL COOLER THERMISTOR HOSE