Reassembly

3UZ-FE INTAKE: INTAKE MANIFOLD: REASSEMBLY

1. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)

(a) Install the VSV to the vacuum tank with the screw.





Torque : 1.4 Nm (14 kgf-cm, 12 in-lbf)

2. INSTALL INTAKE AIR CONTROL VALVE ASSEMBLY

(a) Install the valve with the 6 bolts.





Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

3. INSTALL INTAKE MANIFOLD SUB-ASSEMBLY UPPER

(a) Install a new gasket and the manifold upper to the manifold lower with the 14 bolts and 6 nuts.





Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

4. INSTALL INTAKE AIR CONTROL VALVE ACTUATOR

HINT
Before installing the actuator, adjust the intake air control valve to the fully closed position.

(a) Install a new gasket and the actuator with the 3 nuts.





Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

5. INSTALL VACUUM CONTROL VALVE SET

(a) Install the vacuum control valve set with the 2 nuts.





Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

(b) Connect the 2 vacuum hoses to the manifold and clamp.

(c) Connect the VSV connector (for ACIS).

(d) Install the harness clamp to the manifold with the bolt.

Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)

(e) Connect the vacuum hose to the air control valve actuator.