Reassembly
ENGINE HOOD / DOOR: FRONT DOOR: REASSEMBLY
HINT
* Use the same procedures for the RH side and LH side.
* The procedures listed below are for the LH side.
* A bolt without a torque specification is shown in the standard bolt chart Specified Torque For Standard Bolts.
1. INSTALL DOOR GLASS FEMALE STABILIZER LH
(a) Install the glass female stabilizer with the 2 screws.
2. INSTALL STEREO COMPONENT SPEAKER ASSEMBLY
3. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH
(a) Install the lock open rod to the outside handle frame.
(b) Install the frame with the nut.
Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)
NOTICE:
A cover should be inserted between the nut and the door panel.
4. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH
(a) Install the outside handle pad front and rear.
(b) Pull and hold the bellcrank lever of the frame as shown in the illustration.
(c) Install the handle by pushing it in the direction of the arrow marks in the illustration.
NOTICE:
If the bellcrank lever is not pulled and held when installing the handle, the bellcrank lever will interfere with the handle and become damaged.
5. INSTALL FRONT DOOR WITH MOTOR LOCK ASSEMBLY LH
(a) Using a T30 "TORX" wrench, install the door lock with the 4 screws.
Torque : 5.5 Nm (56 kgf-cm, 48 in-lbf)
(b) Connect the link to the outside handle.
(c) Connect the connector.
6. INSTALL DOOR OUTSIDE HANDLE COVER ASSEMBLY
(a) Using a T30 "TORX" wrench, install the cover (with the door lock key cylinder installed) with the screw.
Torque : 7.0 Nm (77 kgf-cm, 62 in-lbf)
(b) Install the hole plug.
7. INSTALL FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY LH
(a) Apply MP grease to the sliding and rotating areas of the power window regulator.
(b) Apply MP grease to the sliding and rotating areas of the motor.
(c) With the holding tool installed, match the holding tool with the motor housing.
(d) Push down on the wire guide and drum, and insert the drum into the motor housing.
NOTICE:
If you cannot insert the drum into the motor, slowly slide the bracket for installing the glass, and insert the drum while aligning the drive shaft of the motor with the drum.
(e) Install the cover plate with the 2 screws.
8. INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY LH
(a) Apply MP grease to the sliding and rotating parts of the window regulator.
NOTICE:
Do not apply grease to the spring of the front door window regulator.
(b) Install the front door window regulator with the 7 nuts.
HINT
Install the window regulator through the service hole.
Torque : 5.5 Nm (56 kgf-cm, 48 in-lbf for motor side)
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf for upper side)
Torque : 13.0 Nm (133 kgf-cm, 10 ft-lbf for lower side)
(c) Initialize the power window control system.
(1) Driver's side:
Temporarily install the window regulator master switch.
(2) Passenger's side:
Temporarily install the window regulator switch.
(3) Turn the ignition switch ON.
(4) Fully close the door glass by manual operation.
(5) Using a dia 2 mm (0.079 in.) round bar, keep the reset switch pressed.
(6) Fully open the door glass by manual operation with the reset switch pressed.
(7) Remove the round bar from the reset switch and then fully close the door glass by manual operation.
(8) Check if AUTO UP " AUTO DOWN operates.
NOTICE:
Be careful as the jam protection function does not operate just after the initialization is performed.
(9) After closing the window fully by AUTO UP operation, initialize the regulator again when performing the reverse operation.
(10) Check that the power window functions.
(11) Driver's side:
Remove the window regulator master switch.
(12) Passenger's side:
Remove the window regulator switch.
9. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH
(a) Install the glass with the 3 nuts.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
10. INSPECT FRONT DOOR GLASS SUB-ASSEMBLY LH
(a) Check that the clearance measurements of areas A to E are within the standard range.
NOTICE:
Be careful that the circle-marked weatherstrip marked areas by circles in the illustration are not cut during door glass adjustment.
11. ADJUST FRONT DOOR GLASS SUB-ASSEMBLY LH
(a) Adjust the upper end of the front door glass horizontally.
(1) Loosen the 2 nuts at the bottom of the window regulator and the nut of the front door mirror bracket.
(2) Adjust the fitting of the front door glass at the upper end in the horizontal direction by turning the stud bolt with a 4 mm hexagon wrench.
HINT
When the stud bolt is loosened, the upper end of the glass leans to the inside of the vehicle. When the stud bolt is tightened, the upper end leans to the outside.
(3) Tighten the 2 nuts after adjustment.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(b) Adjust the at the bottom of the front door glass horizontally.
(1) Loosen the 2 nuts.
(2) Adjust the fitting at the bottom of the front door glass in the horizontal direction.
(3) Tighten the 2 nuts after adjustment.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(c) Adjust the slant of the front door glass (when fully closed) in the up/down direction and in the front/rear direction.
(1) Loosen the installation bolts for the front door glass stopper, and install the glass temporarily at the upper end.
(2) Loosen the 3 installation nuts for the front door glass.
(3) By operating the power window regulator master switch assembly, stop the front door glass at approximately 3 mm (0.118 in.) before the fully closed position.
(4) Adjust the slant of the front door glass in the up/ down direction and in the front/rear direction while holding up the glass.
(5) While holding the front door glass in the fully closed position, press it lightly toward the front door glass stopper and then tighten the bolts and nuts properly.
Torque : 11.5 Nm (117 kgf-cm, 8.5 ft-lbf)
(d) Initialize the power window control system.
(1) Driver's side:
Temporarily install the window regulator master switch.
(2) Passenger's side:
Temporarily install the window regulator switch.
(3) Turn the ignition switch ON.
(4) Fully close the door glass by manual operation.
(5) Using a round bar dia 2 mm (0.079 in.) round bar, keep the reset switch pressed.
(6) Fully open the door glass by manual operation with the reset switch pressed.
(7) Remove the round bar from the reset switch and then fully close the door glass by manual operation.
(8) Check if AUTO UP " AUTO DOWN operates.
NOTICE:
Be careful as the jam protection function does not operate just after the initialization is performed.
(9) After closing the window fully by AUTO UP operation, initialize the regulator again when performing the reverse operation.
(10) Check that the power window functions.
(11) Driver's side:
Remove the window regulator master switch.
(12) Passenger's side:
Remove the window regulator switch.
12. INSTALL FRONT DOOR BELT MOULDING LH
13. INSTALL FRONT DOOR WEATHERSTRIP LH
(a) Install the weatherstrip and attach the 21 clips.
(b) Install the 4 clips.
14. INSTALL FRONT DOOR NO. 2 WEATHERSTRIP LH
(a) Install the weatherstrip and 2 clips.
15. INSTALL FRONT DOOR FRONT FRAME SUB-ASSEMBLY LOWER LH
(a) Install the door frame with the 2 bolts.
16. INSTALL FRONT DOOR NO. 2 SERVICE HOLE COVER LH
(a) Install the service hole cover and 4 screws.
17. INSTALL FRONT DOOR SERVICE HOLE COVER LH
(a) Install the service hole cover to the door panel.
HINT
* When installing the service hole cover, pull out the links and connectors through the service hole cover.
* There should be no wrinkles or folds after attaching the service hole cover.
* After attaching the service hole cover, sealing condition should be confirmed.
18. INSTALL FRONT DOOR MULTIPLEX NETWORK ECU LH
(a) Install the ECU with the 2 screws.
19. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH Installation
20. INSTALL SIDE AIRBAG SENSOR Installation
21. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH
(a) Install the door trim board.
(b) Connect the 2 cables to the inside handle.
(c) Install the door panel and attach the 3 clips.
(d) Install the 8 screws.
22. INSTALL FRONT DOOR WINDOW UPPER BRACKET GARNISH LH
(a) Install the upper bracket garnish and attach the 2 claws.
23. INSTALL DOOR INSIDE HANDLE NO. 2 BEZEL LH
(a) Install the door inside bezel and attach the 3 claws.
24. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
(a) Install the master switch and 3 screws.
(b) Install the front armrest and attach the clip and claw.
25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
26. PERFORM INITIALIZATION
(a) Perform initialization Testing and Inspection.
NOTICE:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.