Installation
SLIDING ROOF / CONVERTIBLE: ROOF DRIVE MOTOR: INSTALLATION
1. APPLY NON-SILICONE GREASE
(a) Apply non-silicone grease to the moving parts of the sliding roof drive gear assembly LH.
2. INSTALL SLIDING ROOF DRIVE GEAR ASSEMBLY LH
(a) Remove the bolts and clean the bolt holes with non-residue solvent.
(b) Apply Toyota genuine adhesive 1324, Three Bond 1324, or equivalent to the threads of the bolts.
(c) Using socket hexagon wrench 6, install the sliding roof drive gear assembly LH with the 3 bolts.
Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)
(d) Connect the connector.
3. TEMPORARILY TIGHTEN NO. 2 ROOF PANEL STRENGTH SUB-ASSEMBLY Installation
4. SET ROOF PANEL STRENGTH SUB-ASSEMBLY
(a) Manually move the roof panel strength sub-assembly to the position shown in the illustration.
5. INSTALL REAR SLIDE ROOF PANEL SUB-ASSEMBLY Installation
6. TEMPORARILY TIGHTEN FRONT SLIDE ROOF PANEL SUB-ASSEMBLY Installation
7. INSPECT FITTING OF FRONT SLIDE ROOF PANEL SUB-ASSEMBLY Installation
8. SET METAL TOP ROOF Installation
9. FULLY TIGHTEN NO. 2 ROOF PANEL STRENGTH SUB-ASSEMBLY
(a) Fully tighten the No. 2 roof panel strength sub-assembly with the 4 bolts.
Torque : 37 Nm (377 kgf-cm, 27 ft-lbf)
(1) Using a T40 "TORX" socket wrench, install the slide roof motor assembly to the No. 2 roof panel strength sub-assembly with the 2 bolts.
Torque : 15 Nm (153 kgf-cm, 11 ft-lbf)
(2) Engage the clamp.
(3) Connect the 2 connectors.
10. SET METAL TOP ROOF Installation
11. SET UPPER BACK WINDOW FRAME SUB-ASSEMBLY Installation
12. INSPECT FITTING OF UPPER BACK WINDOW FRAME SUB-ASSEMBLY Installation
13. ROOF HALF-OPEN
(a) Stow the upper back window frame sub-assembly in the luggage compartment.
NOTICE:
* Perform this operation using 2 persons.
* Synchronize the movement of the left and right sides of the upper back window frame sub-assembly when moving it.
* Make sure that the luggage compartment door hinge assemblies are not stowed.
(b) Using a 5 mm hexagon wrench, turn the sliding roof drive gear sub-assembly counterclockwise to release the lock of the front slide roof panel sub-assembly.
NOTICE:
* Insert the hexagon wrench all the way in and turn it with both hands.
* Do not apply excessive force after the drive gear stops turning.
HINT
The locks will release when the wrench is turned approximately 360 degrees.
(c) Manually move the roof to the position shown in the illustration.
NOTICE:
* Perform this operation using 2 persons.
* Synchronize the movement of the left and right sides of the roof when moving it.
14. INSTALL ROOF SIDE INNER GARNISH LH Installation
15. INSTALL ROOF SIDE INNER GARNISH RH Installation
16. INSTALL REAR SIDE RAIL SPACER LH Installation
17. INSTALL REAR SIDE RAIL SPACER RH Installation
18. INSTALL ROOF HEADLINING ASSEMBLY (for Rear Side) Installation
19. INSTALL NO. 3 ROOF SIDE RAIL GARNISH LH Installation
20. INSTALL NO. 3 ROOF SIDE RAIL GARNISH RH Installation
21. INSTALL FRONT SIDE RAIL SPACER RH Installation
22. INSTALL ROOF HEADLINING ASSEMBLY (for Center) Installation
23. INSTALL NO. 1 ROOF SIDE RAIL GARNISH LH Installation
24. INSTALL NO. 1 ROOF SIDE RAIL GARNISH RH Installation
25. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH Installation
26. INSTALL REAR FLOOR FINISH SIDE PLATE LH Installation
27. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH Installation
28. INSTALL ROPE HOOK ASSEMBLY (for Front LH) Installation
29. INSTALL ROPE HOOK (for LH Side) Installation
30. INSTALL LUGGAGE COMPARTMENT DOOR SIDE CUSHION RH (for LH Side) Installation
31. INSTALL PACKAGE TRAY TRIM SIDE COVER LH Installation
32. INSTALL PACKAGE TRAY TRIM SIDE COVER RH Installation
33. INSTALL TONNEAU COVER STOPPER SUB-ASSEMBLY LH Installation
34. INSTALL NO. 2 LUGGAGE COMPARTMENT DOOR CUSHION (for LH Side) Installation
35. INSTALL LOWER INNER LUGGAGE COMPARTMENT TRIM COVER Installation
36. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER Installation
37. INSTALL SLIDING ROOF GUIDE RAIL STOPPER Installation
38. INSTALL TONNEAU COVER HOOK HOLDER Installation
39. INSTALL TONNEAU COVER ASSEMBLY Installation
40. INSTALL REAR LUGGAGE COMPARTMENT TRIM COVER Installation
41. INSTALL ROPE HOOK ASSEMBLY (for Rear Side) Installation
42. INSTALL LUGGAGE DOOR LOCK PROTECTOR Installation
43. INSTALL DECK SIDE TRIM BOX LH Installation
44. INSTALL DECK SIDE TRIM BOX RH Installation
45. INSTALL SPARE WHEEL COVER TRAY ASSEMBLY (W/O Spare Tire) Installation
46. INSTALL SPARE TIRE (W/ Spare Tire)
47. INSTALL SPARE WHEEL CUSHION (W/ Spare Tire) Installation
48. INSTALL LUGGAGE COMPARTMENT FLOOR MAT (W/O Spare Tire) Installation
49. INSTALL LUGGAGE COMPARTMENT FLOOR MAT (W/ Spare Tire) Installation
50. SET TONNEAU COVER
(a) Move the tonneau cover to the position shown in the illustration.
51. SET METAL TOP ROOF Installation
52. SET LUGGAGE COMPARTMENT DOOR PANEL SUB-ASSEMBLY Installation
53. SET PACKAGE TRAY TRIM BRACKET Installation
54. TEMPORARILY TIGHTEN PACKAGE TRAY PANEL (for Rear Side) Installation
55. TEMPORARILY TIGHTEN PACKAGE TRAY PANEL (for Front Side) Installation
56. INSPECT FITTING OF PACKAGE TRAY PANEL Installation
57. FULLY TIGHTEN PACKAGE TRAY PANEL (for Rear Side) Installation
58. FULLY TIGHTEN PACKAGE TRAY PANEL (for Front Side) Installation
59. SET LUGGAGE COMPARTMENT DOOR Installation
60. INSTALL PACKAGE TRAY TRIM COVER Installation
61. INSTALL UNDER PACKAGE TRAY TRIM COVER Installation
62. INSTALL ROOM PARTITION TRIM (for LH Side) Installation
63. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH Installation
64. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH Installation
65. INSTALL LAP BELT OUTER ANCHOR COVER LH Installation
66. INSTALL DOOR SCUFF PLATE ASSEMBLY LH Installation
67. INSTALL REAR SEATBACK ASSEMBLY WITH REAR CONSOLE BOX ASSEMBLY Installation
68. INSTALL REAR SEAT CUSHION ASSEMBLY LH Installation
69. INSTALL REAR SEAT CUSHION ASSEMBLY RH Installation
70. INSTALL PACKAGE TRAY TRIM GARNISH LH Installation
71. INSTALL PACKAGE TRAY TRIM GARNISH RH Installation
72. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY Installation
73. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY Installation
74. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
75. INSPECT SRS WARNING LIGHT
Diagnosis System
76. SET LUGGAGE COMPARTMENT DOOR Installation
77. INSPECT FITTING OF PACKAGE TRAY TRIM COVER Installation
78. INSPECT RETRACTABLE HARDTOP SYSTEM Installation
79. INSPECT FOR WATER LEAKS Installation