FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation





SLIDING ROOF / CONVERTIBLE: BACK WINDOW DRIVE MOTOR: INSTALLATION

1. APPLY NON-SILICONE GREASE

(a) Apply non-silicone grease to the moving parts of the sliding roof drive gear assembly.





2. INSTALL SLIDING ROOF DRIVE GEAR ASSEMBLY

(a) Install the sliding roof drive gear assembly.

(1) Remove the bolts and clean the bolt holes with non-residue solvent.

(2) Apply Toyota genuine adhesive 1324, Three Bond 1324, or equivalent to the threads of the bolts.

(3) Using 4 mm hexagon wrench, install the 3 bolts.

Torque : 5.3 Nm (54 kgf-cm, 47 in-lbf)





(b) Install the bracket with the 2 bolts.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

3. TEMPORARILY TIGHTEN SLIDE ROOF MOTOR ASSEMBLY (for LH Side)

(a) Temporarily install the slide roof motor assembly with the 3 bolts.





HINT
* Reinstall the original shims in this step.
* Install the slide roof motor assembly so that it can be moved forward/rearward and left/right.
(b) Using a T40 "TORX" socket wrench, temporarily install the 2 bolts.





4. SET SLIDE ROOF MOTOR ASSEMBLY

(a) Manually move the slide roof motor assembly to the position shown in the illustration.





5. TEMPORARILY TIGHTEN UPPER BACK WINDOW FRAME SUB-ASSEMBLY Installation

6. SET UPPER BACK WINDOW FRAME SUB-ASSEMBLY Installation

7. INSPECT FITTING OF UPPER BACK WINDOW FRAME SUB-ASSEMBLY Installation

8. FULLY TIGHTEN SLIDE ROOF MOTOR ASSEMBLY (for LH Side) Installation

9. FULLY TIGHTEN UPPER BACK WINDOW FRAME SUB-ASSEMBLY Installation

10. FULLY TIGHTEN REMOVABLE ROOF PANEL STOPPER RH Installation

11. SET UPPER BACK WINDOW FRAME SUB-ASSEMBLY Installation

12. FULLY TIGHTEN REMOVABLE ROOF PANEL STOPPER LH Installation

13. SET METAL TOP ROOF Installation

14. INSTALL LUGGAGE COMPARTMENT DOOR PANEL SUB-ASSEMBLY Installation

15. INSTALL NO. 1 LUGGAGE ROOM WIRE Installation

16. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH Installation

17. INSTALL REAR FLOOR FINISH SIDE PLATE LH Installation

18. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH Installation

19. INSTALL PACKAGE TRAY TRIM SIDE COVER RH Installation

20. INSTALL ROPE HOOK ASSEMBLY (for Front LH) Installation

21. INSTALL ROPE HOOK (for LH Side) Installation

22. INSTALL LUGGAGE COMPARTMENT DOOR SIDE CUSHION RH (for LH Side) Installation

23. INSTALL PACKAGE TRAY TRIM SIDE COVER LH Installation

24. INSTALL TONNEAU COVER STOPPER SUB-ASSEMBLY LH Installation

25. INSTALL NO. 2 LUGGAGE COMPARTMENT DOOR CUSHION (for LH Side) Installation

26. INSTALL ROPE HOOK ASSEMBLY (for Front RH) Installation

27. INSTALL ROPE HOOK (for RH Side) Installation

28. INSTALL LUGGAGE COMPARTMENT DOOR SIDE CUSHION RH (for RH Side) Installation

29. INSTALL PACKAGE TRAY TRIM SIDE COVER RH (for RH Side) Installation

30. INSTALL TONNEAU COVER STOPPER SUB-ASSEMBLY RH Installation

31. INSTALL NO. 2 LUGGAGE COMPARTMENT DOOR CUSHION (for RH Side) Installation

32. INSTALL LOWER INNER LUGGAGE COMPARTMENT TRIM COVER Installation

33. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER Installation

34. INSTALL SLIDING ROOF GUIDE RAIL STOPPER Installation

35. INSTALL TONNEAU COVER HOOK HOLDER Installation

36. INSTALL TONNEAU COVER ASSEMBLY Installation

37. INSTALL REAR LUGGAGE COMPARTMENT TRIM COVER Installation

38. INSTALL ROPE HOOK ASSEMBLY (for Rear Side) Installation

39. INSTALL LUGGAGE DOOR LOCK PROTECTOR Installation

40. INSTALL DECK SIDE TRIM BOX LH Installation

41. INSTALL DECK SIDE TRIM BOX RH Installation

42. INSTALL SPARE WHEEL COVER TRAY ASSEMBLY (W/O Spare Tire) Installation

43. INSTALL SPARE TIRE (W/ Spare Tire)

44. INSTALL SPARE WHEEL CUSHION (W/ Spare Tire) Installation

45. INSTALL LUGGAGE COMPARTMENT FLOOR MAT (W/O Spare Tire) Installation

46. INSTALL LUGGAGE COMPARTMENT FLOOR MAT (W/ Spare Tire) Installation

47. SET TONNEAU COVER

(a) Move the tonneau cover to the position shown in the illustration.





48. SET METAL TOP ROOF Installation

49. SET LUGGAGE COMPARTMENT DOOR PANEL SUB-ASSEMBLY Installation

50. SET PACKAGE TRAY TRIM BRACKET Installation

51. TEMPORARILY TIGHTEN PACKAGE TRAY PANEL (for Rear Side) Installation

52. TEMPORARILY TIGHTEN PACKAGE TRAY PANEL (for Front Side) Installation

53. INSPECT FITTING OF PACKAGE TRAY PANEL Installation

54. FULLY TIGHTEN PACKAGE TRAY PANEL (for Rear Side) Installation

55. FULLY TIGHTEN PACKAGE TRAY PANEL (for Front Side) Installation

56. SET LUGGAGE COMPARTMENT DOOR Installation

57. INSTALL PACKAGE TRAY TRIM COVER Installation

58. INSTALL UNDER PACKAGE TRAY TRIM COVER Installation

59. INSTALL PACKAGE TRAY TRIM GARNISH LH Installation

60. INSTALL PACKAGE TRAY TRIM GARNISH RH Installation

61. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

62. INSPECT SRS WARNING LIGHT

Diagnosis System

63. SET LUGGAGE COMPARTMENT DOOR Installation

64. INSPECT FITTING OF PACKAGE TRAY TRIM COVER Installation

65. INSPECT RETRACTABLE HARDTOP SYSTEM Installation

66. INSPECT FOR WATER LEAKS Installation