Disassembly

RA62 MANUAL TRANSMISSION / TRANSAXLE: INPUT SHAFT: DISASSEMBLY

1. INSPECT 6TH GEAR THRUST CLEARANCE Input Shaft

2. INSPECT 3RD GEAR THRUST CLEARANCE Input Shaft

3. REMOVE 4TH GEAR THRUST CLEARANCE Input Shaft

4. INSPECT 6TH GEAR RADIAL CLEARANCE Input Shaft

5. INSPECT 3RD GEAR RADIAL CLEARANCE Input Shaft

6. INSPECT 4TH GEAR RADIAL CLEARANCE Input Shaft

7. REMOVE NO. 3 TRANSMISSION CLUTCH HUB SHAFT SNAP RING

(a) Using 2 screwdrivers and a hammer, tap out the snap ring.





HINT
Use a piece of cloth to prevent the snap ring from flying off.

8. REMOVE 6TH GEAR

(a) Using SST and a press, remove the No. 3 transmission clutch hub, No. 2 transmission hub sleeve, synchronizer ring and 6th gear from the input shaft.





SST : 09950-00020

SST : 09950-60010

09951-00300

SST : 09950-70010

09951-07200

NOTICE:
* Do not tighten SST excessively.
* Support the gear and input shaft by hand so that they do not fall off.
9. REMOVE 6TH GEAR NEEDLE ROLLER BEARING

(a) Remove the 6th gear needle roller bearing from the input shaft.





10. REMOVE SPACER

(a) Remove the spacer from the input shaft.





11. REMOVE GEAR THRUST WASHER SHAFT SNAP RING

(a) Using a snap ring expander, remove the snap ring from the input shaft.





12. REMOVE 3RD GEAR THRUST WASHER

(a) Remove the 3rd gear thrust washer from the input shaft.





13. REMOVE 3RD GEAR

(a) Remove the 3rd gear from the input shaft.





14. REMOVE STRAIGHT PIN

(a) Remove the straight pin from the input shaft.





15. REMOVE 3RD GEAR NEEDLE ROLLER BEARING

(a) Remove the 3rd gear needle roller bearing from the input shaft.





16. REMOVE SPACER

(a) Remove the spacer from the input shaft.





17. REMOVE NO. 2 SYNCHRONIZER RING SET

(a) Remove the No. 2 synchronizer ring set from the input shaft.





18. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING

(a) Using a snap ring expander, remove the snap ring from the input shaft.





19. REMOVE 4TH GEAR

(a) Using SST and a press, remove the No. 2 transmission clutch hub, hub sleeve, synchronizer ring and 4th gear from the input shaft.





SST : 09950-00020

NOTICE:
Support the gear and input shaft by hand so that they do not fall off.

20. REMOVE 4TH GEAR NEEDLE ROLLER BEARING

(a) Remove the 4th gear needle roller bearing from the input shaft.





21. REMOVE INPUT SHAFT FRONT BEARING SNAP RING

(a) Using 2 screwdrivers and a hammer, tap out the snap ring.





HINT
Use a piece of cloth to prevent the snap ring from flying off.

22. REMOVE INPUT SHAFT FRONT BEARING

(a) Using SST and a press, remove the input shaft front bearing from the input shaft.





SST : 09950-00020

NOTICE:
Support the gear and input shaft by hand so that they do not fall off.

23. REMOVE NO. 2 TRANSMISSION CLUTCH HUB

(a) Remove the clutch hub, 3 synchromesh shifting keys, 3 balls and 3 springs from the hub sleeve.





HINT
Use a piece of cloth to prevent the ball and spring from flying off.

Text in Illustration





24. REMOVE NO. 3 TRANSMISSION CLUTCH HUB

(a) Perform the same procedure as for the No. 2 transmission clutch hub.