Removal

RA62 MANUAL TRANSMISSION: MANUAL TRANSMISSION ASSEMBLY: REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

2. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY Removal

3. REMOVE REAR CONSOLE PANEL SUB-ASSEMBLY Removal

4. REMOVE FRONT CONSOLE PANEL SUB-ASSEMBLY Removal

5. REMOVE FRONT ASH RECEPTACLE SUB-ASSEMBLY Removal

6. REMOVE CONSOLE BOX REGISTER ASSEMBLY Removal

7. REMOVE CONSOLE BOX Removal

8. REMOVE NO. 2 CONSOLE BOX DUCT Removal

9. REMOVE NO. 1 SHIFT AND SELECT LEVER BOOT

(a) Remove the 4 bolts and No. 1 shift and select lever boot.





10. REMOVE SHIFT LEVER CAP

(a) Turn over the shift lever dust cover.





(b) Remove the 4 bolts and shift lever cap.

11. REMOVE ENGINE UNDER COVER

12. REMOVE NO. 2 ENGINE UNDER COVER

13. DRAIN MANUAL TRANSMISSION OIL

(a) Remove the drain plug and gasket, and drain the transmission oil.





(b) Install a new gasket and the drain plug.

Torque : 37 Nm (377 kgf-cm, 27 ft-lbf)

14. REMOVE NO. 1 REAR FLOOR PANEL BRACE Removal

15. REMOVE FRONT CENTER FLOOR BRACE Removal

16. DISCONNECT HEATED OXYGEN SENSOR Removal

17. REMOVE FRONT EXHAUST PIPE ASSEMBLY Removal

18. REMOVE FRONT FLOOR NO. 1 HEAT INSULATOR Removal

19. REMOVE OUTSIDE AIR GUIDE PLATE RH Removal

20. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY Removal

21. REMOVE ENGINE UNDER COVER AIR GUIDE BRACKET

(a) Remove the 2 bolts and engine under cover air guide bracket.





22. REMOVE STARTER ASSEMBLY

Removal

23. SEPARATE CLUTCH ACCUMULATOR ASSEMBLY

(a) Remove the 3 bolts and nut, and separate the clutch accumulator assembly.





24. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY

(a) Remove the 2 bolts and separate the clutch release cylinder assembly.





25. DISCONNECT GROUND CABLE

(a) Remove the bolt and disconnect the ground cable.





26. SEPARATE WIRE HARNESS

(a) Disconnect the back-up light switch connector and separate the wire harness.





27. REMOVE NO. 1 CLUTCH HOUSING COVER

(a) Remove the 4 bolts and No. 1 clutch housing cover.





28. REMOVE NO. 2 CLUTCH HOUSING COVER

(a) Remove the 4 bolts and No. 2 clutch housing cover.





29. SEPARATE CLUTCH COVER ASSEMBLY

(a) Put matchmarks on the clutch cover assembly and the flywheel sub-assembly.





(b) Loosen each set bolt one turn at a time until spring tension is released.

(c) Remove the 6 bolts and separate the clutch cover assembly.

30. SEPARATE FLOOR SHIFT CONTROL SHIFT LEVER RETAINER SUB-ASSEMBLY

(a) Remove the 2 nuts and separate the floor shift control shift lever retainer sub-assembly.





31. REMOVE FLOOR SHIFT LEVER ASSEMBLY

(a) Turn over the shift and select lever boot.





(b) Using a screwdriver, remove the E-ring and floor shift lever assembly.

(c) Remove the washer from the floor shift lever assembly.

(d) Remove the 2 bushings from the floor shift lever assembly.





32. SUPPORT MANUAL TRANSMISSION ASSEMBLY

(a) Support the manual transmission with a transmission jack.





33. REMOVE ENGINE REAR MOUNTING MEMBER

(a) Remove the 4 bolts, 4 nuts and engine rear mounting member.





34. REMOVE MANUAL TRANSMISSION ASSEMBLY

(a) Remove the 9 bolts and manual transmission assembly.





35. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY

(a) Remove the clutch release fork sub-assembly from the transmission unit.

36. REMOVE CLUTCH DISC ASSEMBLY Removal

37. REMOVE CLUTCH COVER ASSEMBLY

38. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

(a) Remove the 4 bolts and rear No. 1 engine mounting insulator.





39. REMOVE TRANSMISSION UPPER COVER SUB-ASSEMBLY

(a) Remove the 2 bolts and transmission upper cover sub-assembly.