Removal

AIR CONDITIONING: AIR CONDITIONING UNIT: REMOVAL

1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

2. REMOVE COOL AIR INTAKE DUCT SEAL Removal

3. REMOVE ENGINE ROOM SIDE COVER LH Removal

4. REMOVE ENGINE ROOM SIDE COVER RH Removal

5. DISCHARGE REFRIGERANT FROM REFRIGERATION

(a) Start up the engine.

(b) Turn the A/C switch on.

(c) Operate the cooler compressor at an engine rpm of approximately 1,000 for 5 to 6 minutes to circulate the refrigerant and collect compressor oil remaining in each component into the cooler compressor as much as possible.

(d) Stop the engine.

(e) Using SST, let the refrigerant gas out.

SST : 09985-20010

09985-02010

09985-02050

09985-02060

09985-02070

09985-02080

09985-02090

09985-02110

09985-02130

09985-02140

09985-02150

6. DISCONNECT CABLE FROM NEGATIVE BATTERY

CAUTION:
Wait for 90 seconds after disconnecting the cable to prevent airbag deployment Service Precautions

7. REMOVE FRONT UPPER FENDER PROTECTOR LH Removal

8. REMOVE FRONT UPPER FENDER PROTECTOR RH Removal

9. REMOVE ROOF DRIP SIDE FINISH MOULDING LH

10. REMOVE ROOF DRIP SIDE FINISH MOULDING RH Removal

11. REMOVE FRONT WIPER ARM HEAD CAP Removal

12. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal

13. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal

14. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal

15. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal

16. SEPARATE SUCTION PIPE SUB-ASSEMBLY

(a) Remove the bolt, and slide the hook connector.

(b) Disconnect the suction pipe sub-assembly.

(c) Remove the O-ring from the suction pipe sub-assembly.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

17. SEPARATE LIQUID TUBE SUB-ASSEMBLY

(a) Disconnect the liquid tube sub-assembly.

(b) Remove the O-ring from the liquid tube sub-assembly.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

18. REMOVE HEATER WATER OUTLET HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the heater water outlet hose.

19. REMOVE HEATER WATER INLET HOSE

HINT
Disconnection of the heater water outlet hose is the same as for the heater water inlet hose.

20. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transmission) Removal

21. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transmission) Removal

22. REMOVE UPPER NO. 1 CONSOLE PANEL GARNISH (for Automatic Transmission) Removal

23. REMOVE UPPER NO. 2 CONSOLE PANEL GARNISH (for Automatic Transmission) Removal

24. REMOVE CONSOLE PANEL SUB-ASSEMBLY (for Automatic Transmission) Removal

25. REMOVE REAR CONSOLE PANEL SUB-ASSEMBLY (for Manual Transmission) Removal

26. REMOVE FRONT CONSOLE PANEL SUB-ASSEMBLY (for Manual Transmission) Removal

27. REMOVE FRONT ASH RECEPTACLE ASSEMBLY Removal

28. REMOVE CONSOLE BOX REGISTER ASSEMBLY Removal

29. REMOVE CONSOLE BOX Removal

30. REMOVE NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY Removal

31. REMOVE CENTER LOWER INSTRUMENT CLUSTER FINISH PANEL Removal

32. REMOVE DISPLAY AND NAVIGATION MODULE DISPLAY WITH RADIO RECEIVER ASSEMBLY (w/ Navigation System) Removal

33. REMOVE INTEGRATION CONTROL PANEL WITH RADIO RECEIVER ASSEMBLY (w/o Navigation System) Removal

34. REMOVE LOWER NO. 2 STEERING WHEEL COVER Removal

35. REMOVE LOWER NO. 3 STEERING WHEEL COVER Removal

36. REMOVE STEERING PAD Removal

37. REMOVE STEERING WHEEL ASSEMBLY Removal

38. REMOVE STEERING COLUMN COVER (for Power Tilt and Power Telescopic Steering Column) Removal

39. REMOVE STEERING COLUMN COVER (for Manual Tilt and Manual Telescopic Steering Column) Removal

40. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Removal

41. REMOVE FRONT DOOR SCUFF PLATE LH (w/o Illumination) Removal

42. REMOVE FRONT DOOR SCUFF PLATE LH (w/ Illumination) Removal

43. REMOVE FRONT DOOR OPENING TRIM COVER LH Removal

44. REMOVE SIDE INSTRUMENT PANEL LH Removal

45. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Removal

46. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Removal

47. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY Removal

48. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Removal

49. REMOVE COMBINATION METER ASSEMBLY Removal

50. REMOVE FRONT DOOR SCUFF PLATE RH (w/o Illumination) Removal

51. REMOVE FRONT DOOR SCUFF PLATE RH (w/ Illumination) Removal

52. REMOVE FRONT DOOR OPENING TRIM COVER RH Removal

53. REMOVE SIDE INSTRUMENT PANEL RH Removal

54. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Removal

55. REMOVE FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY Removal

56. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY Removal

57. REMOVE POWER SOURCE CONTROL ECU Removal

58. REMOVE FRONT PILLAR GARNISH LH Removal

59. REMOVE FRONT PILLAR GARNISH RH Removal

60. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY Removal

61. REMOVE NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY Removal

62. REMOVE NO. 3 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Removal

63. REMOVE FRONT STEREO COMPONENT SPEAKER ASSEMBLY (w/ Front Center Speaker) Removal

64. REMOVE NO. 2 CONSOLE BOX DUCT (for Automatic Transmission) Removal

65. REMOVE NO. 2 CONSOLE BOX DUCT (for Manual Transmission) Removal

66. REMOVE NO. 1 CONSOLE BOX DUCT Removal

67. DISCONNECT PASSENGER AIRBAG CONNECTOR Removal

68. REMOVE INSTRUMENT PANEL SAFETY PAD ASSEMBLY Removal

69. REMOVE INSTRUMENT PANEL CLIP Removal

70. REMOVE INSTRUMENT PANEL STAY Removal

71. REMOVE NO. 1 AIR DUCT Removal

72. REMOVE STEERING SLIDING YOKE SUB-ASSEMBLY (for 2WD) Removal

73. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD) Removal

74. REMOVE STEERING COLUMN ASSEMBLY (for Manual Tilt) Removal

75. REMOVE STEERING COLUMN ASSEMBLY (for Power Tilt and Power Telescopic Steering Column) Removal

76. REMOVE LOWER DEFROSTER NOZZLE ASSEMBLY

(a) Release the 4 claws and remove the lower defroster nozzle assembly.

77. REMOVE MULTI-MEDIA INTERFACE ECU WITH BRACKET Removal

78. REMOVE CLEARANCE WARNING BUZZER (w/ Intuitive Parking Assist System) Removal

79. REMOVE SKID CONTROL BUZZER ASSEMBLY Removal

80. REMOVE DISTANCE CONTROL ECU (w/ Dynamic Radar Cruise Control System) Removal

81. REMOVE DCM (TELEMATICS TRANSCEIVER) WITH BRACKET (w/ Manual (SOS) Switch) Removal

82. REMOVE IMMOBILIZER CODE ECU

83. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

(a) Disengage each clamp and disconnect each connector.

(b) Remove the 2 bolts and 2 earth wires.

Text in Illustration:

(e) Remove the 3 bolts and nut.

(f) Remove the 6 caps.

Text in Illustration:

(g) Remove the 2 bolts.

(h) Using a T40 "TORX" socket, remove the 4 "TORX" bolts.

NOTICE:
The "TORX" bolts on the passenger side can be removed with the collar for adjustment.

(i) Using a 12 mm hexagon wrench, remove the 2 collars and instrument panel reinforcement.

84. REMOVE AIR CONDITIONER UNIT ASSEMBLY

(a) Remove the 2 screws, 3 bolts and air conditioner unit assembly.

(b) Using pliers, grip the claws of the clip and slide the clip to remove the heater water outlet hose.

(c) Using pliers, grip the claws of the clip and slide the clip to remove the heater water inlet hose.

85. REMOVE NO. 2 AIR DUCT

(a) Remove the screw and No. 2 air duct.

86. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY Removal

87. REMOVE BLOWER ASSEMBLY

(a) Disconnect the connector.

(b) Remove the screw.

(c) Release the claw and remove the blower assembly.