FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Installation





AA80E AUTOMATIC TRANSMISSION: VALVE BODY ASSEMBLY: INSTALLATION

1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

(a) Install the spring and check ball body.





(b) Align the groove of the manual valve with the lever pin.





(c) Install the 17 bolts.





Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

HINT
Each bolt length is indicated below.

Bolt length:

21 mm (0.83 in.) for bolt A

31 mm (1.22 in.) for bolt B

64 mm (2.52 in.) for bolt C

(d) Install the detent spring and detent spring cover with the bolt.

NOTICE:
Make sure to install the detent spring so that its roller is perpendicular to the center of the manual valve lever.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(e) Connect the 8 connectors to the solenoid valves.





(f) Connect the oil pressure switch connector.

(g) Coat a new O-ring with ATF and install it to the ATF temperature sensor.

(h) Install the ATF temperature sensor and lock plate with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

(a) Coat a new O-ring with ATF and install it to the oil strainer.





NOTICE:
Ensure that the O-ring is not twisted or pinched.

(b) Install the oil strainer to the valve body with the 4 bolts.





Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

3. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

(a) Install the 3 magnets to the oil pan.





(b) Install a new gasket and the oil pan to the transmission case with the 9 bolts.





Torque : 7.4 Nm (74 kgf-cm, 64 in-lbf)

NOTICE:





* Make sure that there is no oil or foreign matter on the gasket seal surface and oil pan contact surface.
* Install the gasket so that there is no movement in the gasket, and that the seal surface's entire circumference is level.
* Make sure that the 9 gasket drop prevention protrusions are set on the oil pan.
* When tightening the oil pan, make sure that the gasket is not pinched between the gasket tightening area's sleeve and the transmission's seal surface.
4. ADD AUTOMATIC TRANSMISSION FLUID

(a) Add automatic transmission fluid AA80E Automatic Transmission.

5. CHECK AUTOMATIC TRANSMISSION SYSTEM PRECAUTION

(a) After replacing the valve body or solenoid valve, certain procedures are necessary Initialization.