Part 1

2GR-FSE ENGINE CONTROL SYSTEM: SFI SYSTEM: P0136-P0139,P0156-P0159: Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 2)

CAUTION / NOTICE / HINT

DESCRIPTION

In order to obtain a high purification rate of the carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxide (NOx) components in the exhaust gas, a TWC (Three-Way Catalytic Converter) is used. For the most efficient use of the TWC, the air fuel ratio must be precisely controlled so that it is always close to the stoichiometric air fuel ratio. For the purpose of helping the ECM to deliver accurate air fuel ratio control, the Heated Oxygen (HO2) sensor is used.

The HO2 sensor is located behind the TWC, and detects the oxygen concentration in the exhaust gas. Since the sensor is integrated with the heater that heats the sensing portion, it is possible to detect the oxygen concentration even when the intake air volume is low (the exhaust gas temperature is low).

When the air fuel ratio becomes lean, the oxygen concentration in the exhaust gas is great. The HO2 sensor informs the ECM that the post-TWC air fuel ratio is lean (low voltage, i.e. less than 0.45 V).

Conversely, when the air fuel ratio is richer than the stoichiometric air fuel ratio, the oxygen concentration in the exhaust gas becomes small. The HO2 sensor informs the ECM that the post-TWC air fuel ratio is rich (high voltage, i.e. more than 0.45 V). The HO2 sensor has the property of changing its output voltage drastically when the air fuel ratio is close to the stoichiometric ratio.

The ECM uses the supplementary information from the HO2 sensor to determine whether the air fuel ratio after the TWC is rich or lean, and adjusts the fuel injection time duration accordingly. Thus, if the HO2 sensor is working improperly due to internal malfunctions, the ECM is unable to compensate for deviations in the primary air fuel ratio control.

MONITOR DESCRIPTION

1. Active Air-Fuel Ratio Control

The ECM usually performs air fuel ratio feedback control so that the Air-Fuel ratio (A/F) sensor output indicates a near stoichiometric air fuel ratio. This vehicle includes active air fuel ratio control in addition to regular air fuel ratio control. The ECM performs active air fuel ratio control to detect any deterioration in the Three-Way Catalytic Converter (TWC) and Heated Oxygen (HO2) sensor malfunctions (refer to the diagram below).

Active air fuel ratio control is performed for approximately 15 to 20 seconds while driving with a warm engine. During active air fuel ratio control, the air fuel ratio is forcibly regulated to become lean or rich by the ECM. If the ECM detects a malfunction, a DTC is set.

2. Abnormal Voltage Output of HO2 Sensor (DTCs P0136 and P0156)

While the ECM is performing active air fuel ratio control, the air fuel ratio is forcibly regulated to become rich or lean. If the sensor is not functioning properly, the voltage output variation is small. For example, when the HO2 sensor voltage does not decrease to less than 0.21 V or does not increase to more than 0.59 V during active air fuel ratio control, the ECM determines that the sensor voltage output is abnormal and sets DTCs P0136 and P0156.

3. Open or Short in Heated Oxygen (HO2) Sensor Circuit (DTCs P0137 and P0157 or P0138 and P0158)

During active air fuel ratio control, the ECM calculates the Oxygen Storage Capacity (OSC)* of the Three-Way Catalytic Converter (TWC) by forcibly regulating the air fuel ratio to become rich or lean.

If the HO2 sensor has an open or short circuit, or the voltage output of the sensor noticeably decreases, the OSC indicates an extraordinarily high value. Even if the ECM attempts to continue regulating the air fuel ratio to become rich or lean, the HO2 sensor output does not change.

While performing active air fuel ratio control, when the target air fuel ratio is rich and the HO2 sensor voltage output is 0.21 V or less (lean), the ECM interprets this as an abnormally low sensor output voltage and sets DTC P0137 or P0157. When the target air fuel ratio is lean and the voltage output is 0.59 V or more (rich) during active air fuel ratio control, the ECM determines that the sensor voltage output is abnormally high, and sets DTC P0138 or P0158.

HINT
DTC P0138 or P0158 is also set if the HO2 sensor voltage output is more than 1.2 V for 10 seconds or more.

*: The TWC has the capability to store oxygen. The OSC and the emission purification capacity of the TWC are mutually related. The ECM determines whether the catalyst has deteriorated, based on the calculated OSC value P0420.

4. High or Low Impedance of Heated Oxygen (HO2) Sensor (DTCs P0136 and P0156 or P0137 and P0157)

During normal air fuel ratio feedback control, there are small variations in the exhaust gas oxygen concentration. In order to continuously monitor the slight variation of the HO2 sensor signal while the engine is running, the impedance* of the sensor is measured by the ECM. The ECM determines that there is a malfunction in the sensor when the measured impedance deviates from the standard range.

*: The effective resistance in an alternating current electrical circuit.

HINT
- The impedance cannot be measured using an ohmmeter.
- DTCs P0136 and P0156 indicate deterioration of the HO2 sensor. The ECM sets the DTCs by calculating the impedance of the sensor when the typical enabling conditions are satisfied (2 driving cycles).
- DTCs P0137 and P0157 indicate an open or short circuit in the HO2 sensor (2 driving cycles). The ECM sets the DTCs when the impedance of the sensor exceeds the threshold 15 kOhms.
5. Abnormal Voltage Output of Heated Oxygen Sensor During Fuel-cut (DTCs P0139 and P0159)

The sensor output voltage drops to below 0.2 V (extremely Lean status) immediately when the vehicle decelerates and fuel cut is operating. If the voltage does not drop to below 0.2 V for 7 seconds or more, or voltage does not drop from 0.35 V to 0.2 V for 1 second the ECM determines that the sensor's response feature has deteriorated, illuminates the MIL and sets a DTC.

MONITOR STRATEGY

TYPICAL ENABLING CONDITIONS

All:

HO2S voltage (P0136, P0156), HO2S low voltage (P0137, P0157), HO2S high voltage (P0138, P0158):

HO2S low impedance (P0136, P0156):

HO2S high impedance (P0137, P0157):

HO2S high voltage (P0138, P0158):

HO2 sensor voltage (During fuel cut) (P0139, P0159):

TYPICAL MALFUNCTION THRESHOLDS

HO2S voltage (P0136, P0156):

HO2S low impedance (P0136, P0156):

HO2S high impedance (P0137, P0157):

HO2S low voltage (P0137, P0157):

HO2S high voltage (P0138, P0158):

HO2S high voltage (Extremely high) (P0138, P0158):

HO2 sensor voltage (During fuel-cut) (P0139, P0159):

COMPONENT OPERATING RANGE

MONITOR RESULT

Refer to CHECKING MONITOR STATUS Mode 6 Data.

WIRING DIAGRAM

CONFIRMATION DRIVING PATTERN

P0136, P0137, P0138, P0156, P0157 and P0158

- Connect the Techstream to the DLC3.

- Turn the engine switch on (IG) and turn the Techstream on.

- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure) DTC Check / Clear.

- Turn the engine switch off and wait for 30 seconds.

- Turn the engine switch on (IG) and turn the Techstream on [A].

- Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher [B].

- With the transmission in 4th gear or more, drive the vehicle at 37 to 75 mph (60 to 120 km/h) for 10 minutes or more [C].

CAUTION:
When performing the confirmation driving pattern, obey all speed limits and traffic laws.

- Enter the following menus: Powertrain / Engine / Trouble Codes / Pending.

- Read the pending DTC [D].

HINT
- If a pending DTC is output, the system is malfunctioning.
- If a pending DTC is not output, perform the following procedure.
- Enter the following menus: Powertrain / Engine / Utility / All Readiness.

- Input the DTC: P0136, P0137, P0138, P0156, P0157 or P0158.

- Check the DTC judgment result.

- Connect the Techstream to the DLC3.

- Turn the engine switch on (IG) and turn the Techstream on.

- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure) DTC Check / Clear.

- Turn the engine switch off and wait for 30 seconds.

- Turn the engine switch on (IG) and turn the Techstream on [A].

- Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher [B].

- Drive the vehicle at 37 mph (60 km/h), and then decelerate the vehicle by releasing the accelerator pedal for 7 seconds or more to perform the fuel-cut [C].

CAUTION:
When performing the confirmation driving pattern, obey all speed limits and traffic laws.

- Enter the following menus: Powertrain / Engine / Trouble Codes / Pending.

- Read the pending DTC [D].

HINT
- If a pending DTC is output, the system is malfunctioning.
- If a pending DTC is not output, perform the following procedure.
- Enter the following menus: Powertrain / Engine / Utility / All Readiness.

- Input the DTC: P0139 or P0159.

- Check the DTC judgment result.

HINT
- If the judgment result shows ABNORMAL, the system has a malfunction.
- If the judgment result shows NORMAL, the system is normal.
- If the judgment result shows INCOMPLETE or UNKNOWN, move the shift lever to 2nd and then perform step [C] again.
- Enter the following menus: Powertrain / Engine / Utility / All Readiness.

- Check the DTC judgment result.

HINT
- If the judgment result shows ABNORMAL, the system has a malfunction.
- If the judgment result shows NORMAL, the system is normal.
- If the test result is INCOMPLETE or UNKNOWN and no pending DTC is output, perform a universal trip and check for permanent DTCs DTC Check / Clear.

HINT
- If a permanent DTC is output, the system is malfunctioning.
- If no permanent DTC is output, the system is normal.
INSPECTION PROCEDURE

HINT
Malfunctioning areas can be identified by performing the Control the Injection Volume for A/F Sensor function provided in the Active Test. The Control the Injection Volume for A/F Sensor function can help to determine whether the air fuel ratio sensor, heated oxygen sensor and other potential trouble areas are malfunctioning.

The following instructions describe how to conduct the Control the Injection Volume for A/F Sensor operation using the Techstream.

- Connect the Techstream to the DLC3.
- Start the engine.
- Turn the Techstream on.
- Warm up the engine at an engine speed of 2500 rpm for approximately 90 seconds.
- Select the following menu items: Powertrain / Engine / Active Test / Control the Injection Volume for A/F Sensor.
- Perform the Active Test operation with the engine in an idling condition (press the RIGHT or LEFT button to change the fuel injection volume.)
- Monitor the output voltages of the air fuel ratio and heated oxygen sensors (AFS Voltage B1 S1 or AFS Voltage B2 S1 and O2S B1 S2 or O2S B2 S2) displayed on the Techstream.
HINT
- The Control the Injection Volume for A/F Sensor operation lowers the fuel injection volume by 12.5% or increases the injection volume by 25%.
- Each sensor reacts in accordance with increases and decreases in the fuel injection volume.