FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation





AIR CONDITIONING: WATER HOSE JOINT (for 2GR-FSE): INSTALLATION

1. INSTALL WATER HOSE JOINT

(a) Connect the hose joint with the bolt to the surge tank.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

2. CONNECT NO. 8 WATER BY-PASS HOSE

(a) Connect the water hose.





(b) Attach the clamp on the clamp track portion of the hose.

3. CONNECT NO. 7 WATER BY-PASS HOSE

(a) Connect the water hose.





(b) Attach the clamp on the clamp track portion of the hose.

4. INSTALL HEATER BLOWER WIRE

(a) When replacing the engine block heater bracket:

Connect the bracket to the heater blower wire connector.





(b) Install the wire with the 2 bolts and connect the connector.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

NOTICE:
When the bracket is tightened by the bolt, make sure there is a safe amount of clearance between the bracket end and the water hose joint surface.

5. INSTALL WATER BY-PASS GLOW PLUG Installation

6. CONNECT HEATER BLOWER WIRE Installation

7. INSTALL ENGINE REAR COVER

8. INSTALL V-BANK COVER Installation

9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

10. ADD ENGINE COOLANT Service and Repair

11. WARM UP ENGINE Service and Repair

12. INSPECT FOR COOLANT LEAK Testing and Inspection