Disassembly

A761E AUTOMATIC TRANSMISSION: CLUTCH DRUM AND INPUT SHAFT ASSEMBLY: DISASSEMBLY

DISASSEMBLY

1. FIX CLUTCH DRUM AND INPUT SHAFT

(a) Place the oil pump onto the torque converter clutch, and then place the clutch drum and input shaft onto the oil pump.
2. REMOVE REVERSE CLUTCH HUB SUB-ASSEMBLY

(a) Using a screwdriver, remove the snap ring from the clutch drum and input shaft.

(b) Remove the reverse clutch hub with the reverse clutch reaction sleeve, clutch cushion plate, reverse clutch flange, 5 rear clutch discs and 4 clutch plates from the forward clutch hub.
3. REMOVE REVERSE CLUTCH REACTION SLEEVE

(a) Remove the reverse clutch reaction sleeve from the reverse clutch hub.
4. REMOVE REAR CLUTCH DISC

(a) Remove the cushion plate, flange, 5 discs and 4 plates from the reverse clutch hub.
5. INSPECT REAR CLUTCH DISC Clutch Drum and Input Shaft Assembly
6. INSPECT REVERSE CLUTCH HUB SUB-ASSEMBLY Clutch Drum and Input Shaft Assembly
7. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY

(a) Remove the forward clutch hub and thrust washer from the clutch drum assembly.

(b) Remove the 2 thrust needle roller bearings and No. 3 thrust bearing race from the forward clutch hub.
8. INSPECT FORWARD CLUTCH HUB SUB-ASSEMBLY Clutch Drum and Input Shaft Assembly
9. REMOVE COAST CLUTCH HUB SUB-ASSEMBLY

(a) Remove the coast clutch hub from the clutch drum.
10. INSPECT UNDERDRIVE 1-WAY CLUTCH ASSEMBLY Clutch Drum and Input Shaft Assembly
11. REMOVE UNDERDRIVE 1-WAY CLUTCH ASSEMBLY

(a) Remove the underdrive 1-way clutch, clutch hub thrust washer and thrust bearing race from the coast clutch hub.
12. REMOVE FORWARD CLUTCH HUB CLUTCH DISC

(a) Using a screwdriver, remove the hole snap ring.

(b) Remove the flange, 4 discs, 4 plates and cushion plate from the input shaft.
13. INSPECT FORWARD CLUTCH HUB CLUTCH DISC Clutch Drum and Input Shaft Assembly
14. REMOVE COAST CLUTCH DISC

(a) Using a screwdriver, remove the hole snap ring.

(b) Remove the flange, 3 discs and 3 plates from the input shaft.
15. INSPECT COAST CLUTCH DISC Clutch Drum and Input Shaft Assembly
16. REMOVE INPUT SHAFT

(a) Remove the thrust needle roller bearing from the input shaft.

(b) Remove the input shaft from the clutch drum.

(c) Remove the thrust needle roller bearing and thrust bearing race from the clutch drum.
17. REMOVE INPUT SHAFT OIL SEAL RING

(a) Remove the 4 oil seal rings from the input shaft.
18. REMOVE NO. 1 CLUTCH BALANCER

(a) Place SST on the clutch balancer, and compress the return spring with a press.
SST: 09350-30020
09350-07040
(b) Using SST, remove the snap ring.
SST: 09350-30020
09350-07070

(d) Remove the O-ring from the clutch balancer.
19. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY Clutch Drum and Input Shaft Assembly
20. REMOVE FORWARD CLUTCH PISTON SUB-ASSEMBLY

(a) Holding the forward clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the input shaft to remove the forward clutch piston.

(b) Remove the coast clutch piston from the forward clutch piston.
(c) Remove the O-ring from the forward clutch piston.
21. REMOVE REVERSE CLUTCH FLANGE

(a) Remove the reverse clutch flange from the clutch drum.
22. REMOVE DIRECT CLUTCH DISC

(a) Using a screwdriver, remove the 2 hole snap rings from the clutch drum assembly.

(b) Remove the flange, 5 discs and 6 plates from the clutch drum.
23. INSPECT DIRECT CLUTCH DISC Clutch Drum and Input Shaft Assembly
24. REMOVE NO. 3 CLUTCH BALANCER

(a) Place SST on the clutch balancer, and compress the return spring with a press.
SST: 09387-00070
(b) Using SST, remove the snap ring.
SST: 09350-30020
09350-07070
(c) Remove the clutch balancer.
25. REMOVE REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Remove the reverse clutch return spring and O-ring from the reverse clutch piston.
26. INSPECT REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY Clutch Drum and Input Shaft Assembly
27. REMOVE REVERSE CLUTCH PISTON SUB-ASSEMBLY

(a) Remove the reverse clutch piston from the clutch drum.

(b) Remove the O-ring from the reverse clutch piston.

(a) Place SST on the direct clutch piston, and compress the return spring with a press.
SST: 09320-89010
(b) Using SST, remove the snap ring.
SST: 09350-30020
09350-07070

(d) Remove the No. 2 clutch balancer and direct clutch return spring from the direct clutch piston.

(e) Remove the 2 O-rings from the direct clutch piston.
29. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY Clutch Drum and Input Shaft Assembly