Reassembly

BRAKE: BRAKE MASTER CYLINDER: REASSEMBLY

REASSEMBLY

1. ASSEMBLE BRAKE MASTER CYLINDER SUB-ASSEMBLY





(a) Apply lithium soap base glycol grease to 2 new reservoir grommets and install them to the brake master cylinder.





(b) Install the brake master cylinder reservoir with the screw.
Torque: 1.8 Nm (18 kgf-cm, 16 in-lbf)
2. TEMPORARILY INSTALL MASTER CYLINDER PUSH ROD CLEVIS





(a) Temporarily install the lock nut and push rod clevis.
3. INSTALL BRAKE STROKE SIMULATOR CYLINDER SUB-ASSEMBLY





(a) Install a new brake master cylinder gasket (labeled A), brake stroke simulator bracket (labeled B) and brake stroke simulator cylinder (labeled C) with the 2 bolts (labeled D).
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
4. INSTALL BRAKE MASTER CYLINDER BRACKET





(a) Install a new brake master cylinder gasket (labeled A) and brake master cylinder bracket (labeled B) to the brake master cylinder with simulator with the 2 nuts (labeled C).
Torque: 12.5 Nm (128 kgf-cm, 9 ft-lbf)
5. INSTALL BRAKE STROKE SIMULATOR TUBE





(a) Using a union nut wrench (10 mm), connect the brake stroke simulator tube to the brake master cylinder with simulator.
without union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (145 kgf-cm, 10 ft-lbf)
- Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
- The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

6. ADJUST MASTER CYLINDER PUSH ROD CLEVIS





(a) Adjust the master cylinder push rod clevis as shown in the illustration.
Length "A":
122.1 to 123.1 mm (4.807 to 4.846 in.)
(b) Tighten the lock nut.
Torque: 26 Nm (265 kgf-cm, 19 ft-lbf)