Installation

WINDSHIELD / WINDOWGLASS: BACK WINDOW GLASS: INSTALLATION

INSTALLATION

1. INSTALL NO. 1 BACK WINDOW GLASS STOPPER





(a) Install 2 new stoppers to the vehicle body as shown in the illustration.
2. INSTALL NO. 2 BACK WINDOW GLASS STOPPER
(a) Coat the installation part of the stopper with Primer G.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
- Do not apply too much primer.

(b) Install 2 new stoppers onto the glass as shown in the illustration.





Standard dimension:






3. INSTALL NO. 1 BACK WINDOW MOULDING
(a) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
- Do not apply too much primer.





(b) Install the back window No. 1 moulding, as shown in the illustration.
4. INSTALL BACK WINDOW GLASS DAM
(a) Coat the installation part of the dam with Primer G.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not apply too much primer.

(b) Install a new dam, applying double-sided tape all the way around the glass except where the dam is installed, as shown in the illustration.





Standard dimension:






5. INSTALL BACK WINDOW GLASS





(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
NOTE:
Be careful not to damage the vehicle body.
HINT:
Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.
HINT:
Even if all the adhesive has been removed, clean the vehicle body.





(b) Position the glass.
(1) Using a suction cup, place the glass in the correct position.
(2) Check that the whole contact surface of the glass rim is perfectly even.
(3) Place reference marks between the glass and vehicle body.
NOTE:
Check that the stoppers are attached to the vehicle body correctly.
HINT:
When reusing the glass, check and correct the reference mark positions.
(4) Remove the glass.





(c) Using a brush, coat the exposed part of the vehicle body on the vehicle side with Primer M.
- Allow the primer coating to dry for 3 minutes or more.
- Do not coat the adhesive with Primer M.
- Do not keep any of the opened Primer M for later use.

(d) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.




NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
HINT:
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(e) Apply adhesive (Adhesive: Part No. 08850-00801 or equivalent).
(1) Cut off the tip of the cartridge nozzle, as shown in the illustration.
HINT:
After cutting off the tip, use all adhesive within the time described in the table below.

Tack-free time:





(2) Load the sealer gun with the cartridge.
(3) Coat the glass with adhesive, as shown in the illustration.





Standard dimension:






(f) Install the glass.




(1) Using a suction cup, position the glass so that the reference marks are aligned, and press it in gently along the rim.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the stoppers are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and glass.
(2) Lightly press the front surface of the glass to ensure a close fit.




(3) Using a scraper, remove any excess or protruding adhesive.
NOTE:
Do not drive the vehicle for the time described in the table below.

Minimum time:





HINT:
Apply adhesive onto the glass rim.

6. INSPECT FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with a sealer gun.
7. INSTALL AMPLIFIER ANTENNA ASSEMBLY Installation
8. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof) Installation
9. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof) Installation
10. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation
11. INSTALL COAT HOOK Installation
12. INSTALL SPOT LIGHT ASSEMBLY Installation
13. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) Installation
14. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) Installation
15. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/o Rear Sunshade) Installation
16. INSTALL HIGH MOUNTED STOP LIGHT SET Installation
17. INSTALL ROOF SIDE INNER GARNISH LH Installation
18. INSTALL ROOF SIDE INNER GARNISH RH
19. INSTALL REAR SEAT SIDE GARNISH LH Installation
20. INSTALL REAR SEAT SIDE GARNISH RH
21. INSTALL REAR DOOR SCUFF PLATE LH Installation
22. INSTALL REAR DOOR SCUFF PLATE RH
23. INSTALL REAR SEATBACK ASSEMBLY Installation
24. INSTALL REAR SEAT CENTER HEADREST ASSEMBLY
25. INSTALL REAR SEAT HEADREST ASSEMBLY
26. INSTALL REAR SEAT CUSHION ASSEMBLY Installation