FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation








AIR CONDITIONING: CONDENSER: INSTALLATION

INSTALLATION

1. INSTALL COOLER DRYER





(a) Using pliers, install the cooler dryer to the modulator.





(b) Sufficiently apply compressor oil to an O-ring and cap fitting surface.
Compressor oil:
ND-OIL 8 or equivalent





(c) Using a straight hexagon wrench 14 mm, install the cap to the cooler condenser core.
Torque: 2.9 Nm (30 kgf-cm, 26 in-lbf)
2. INSTALL COOLER CONDENSER ASSEMBLY





(a) Install the cooler condenser assembly with the 4 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
HINT:
If the condenser is replaced with a new one, add compressor oil to the new condenser.

Capacity:
40 cc (1.4 fl. oz.)
Compressor oil:
ND-8 or equivalent
3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the discharge hose sub-assembly.





(d) Install the discharge hose sub-assembly on the cooler condenser assembly with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
4. INSTALL LIQUID TUBE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the liquid tube sub-assembly.





(d) Install the liquid tube sub-assembly on the cooler condenser assembly with the 2 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
5. INSTALL RADIATOR SUPPORT UPPER Installation
6. INSTALL HOOD LOCK ASSEMBLY Installation
7. INSTALL HOOD LOCK CONTROL CABLE COVER Installation
8. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation
9. INSTALL RADIATOR SUPPORT OPENING COVER Installation
10. INSTALL FRONT BUMPER ENERGY ABSORBER
11. INSTALL FRONT BUMPER ASSEMBLY
12. INSTALL UNDER ENGINE COVER
13. INSTALL NO. 1 INLET AIR CLEANER Installation
14. CHARGE REFRIGERANT Service and Repair
15. WARM UP ENGINE Service and Repair
16. CHECK FOR LEAKAGE OF REFRIGERANT Service and Repair
17. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
18. INSTALL SIDE ENGINE ROOM COVER LH Installation
19. INSTALL SIDE ENGINE ROOM COVER RH Installation
20. INSTALL COOL AIR INTAKE DUCT SEAL Installation