Installation

BRAKE: FRONT BRAKE: INSTALLATION

INSTALLATION

1. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH





(a) Install the disc brake cylinder with the 2 bolts.
Torque: 78.4 Nm (800 kgf-cm, 58 ft-lbf)
2. CONNECT FRONT BRAKE FLEXIBLE HOSE





(a) Connect the flexible hose with the union bolt and a new gasket.
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)
NOTE:
Install the flexible hose lock securely in the lock hole in the disc brake cylinder.

3. INSTALL DISC BRAKE PAD KIT FRONT (PAD ONLY)
HINT: Install the clip lock securely in the groove of the pad.





(a) Apply disc brake grease to the anti-squeal shims and install them to each pad.
- When replacing worn pads, the anti-squeal shims must be replaced together with the pad.
- Install each shim in the correct position and direction.
- There should be no oil or grease on the friction surface of the pads and disc.

4. INSTALL FRONT DISC BRAKE ANTI-RATTLE SPRING
NOTE:
The anti-rattle spring can be used again if it has sufficient rebound; no deformation, cracks or wear; and has had all rust, dirt and foreign particles cleaned off.

5. INSTALL FRONT DISC BRAKE ANTI-RATTLE WITH HOLE PIN
NOTE:
The pin hold clip can be used again if it has sufficient rebound; no deformation, cracks or wear; and has had all rust, dirt and foreign particles cleaned off.





(a) Install the hole pin while pushing on the front disc brake anti-rattle spring.
(b) Install the pin hold clip.
6. DISABLE BRAKE CONTROL (for 1UR-FSE) Service and Repair
7. ADD RESERVOIR WITH BRAKE FLUID (for 2GR-FSE) Service and Repair
8. ADD RESERVOIR WITH BRAKE FLUID (for 1UR-FSE) Service and Repair
9. BLEED BRAKE LINE (for 2GR-FSE) Service and Repair
10. BLEED FRONT BRAKE SYSTEM (for 1UR-FSE) Service and Repair
11. CHECK BRAKE FLUID LEVEL (for 2GR-FSE) Service and Repair
12. CHECK BRAKE FLUID LEVEL (for 1UR-FSE) Service and Repair
13. CHECK AND CLEAR DTC (for 2GR-FSE)
(a) Check and clear the DTC Vehicle Stability Control System.
14. CHECK AND CLEAR DTC (for 1UR-FSE)
(a) Check and clear the DTC Service and Repair.
15. INSPECT FOR BRAKE FLUID LEAK
16. INSTALL FRONT WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)