Installation

BRAKE CONTROL: BRAKE ACTUATOR:

INSTALLATION

1. INSTALL BRAKE ACTUATOR WITH BRAKE ACTUATOR BRACKET ASSEMBLY





(a) Install the brake actuator with brake actuator bracket assembly to the body with the 3 bolts.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)
NOTE:
Do not damage the brake lines and wire harness.





(b) Temporarily tighten each brake line to the correct positions of the brake actuator with brake actuator bracket assembly as shown in the illustration.
- *1: To Front Wheel Cylinder RH
- *2: To Front Wheel Cylinder LH
- *3: To Rear Wheel Cylinder RH
- *4: To Rear Wheel Cylinder LH
- *5: From 1st Master Cylinder
- *6: From 2nd Master Cylinder





(c) Using SST, fully tighten each brake line.
SST: 09023-00101
without SST - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with SST - Torque: 14 Nm (143 kgf-cm, 10 ft-lbf)
- Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
- This torque value is effective when SST is parallel to a torque wrench.





(d) Connect the brake actuator connector.
NOTE:
Make sure that the connector is locked securely.

2. INSTALL RADIATOR RESERVE TANK ASSEMBLY





(a) Install the radiator reserve tank assembly.





(b) Connect the radiator reservoir tank hose.
3. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
4. BLEED BRAKE LINE Service and Repair
5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

6. BLEED BRAKE ACTUATOR Service and Repair
7. INSPECT BRAKE FLUID LEVEL Service and Repair
8. CHECK FOR BRAKE FLUID LEAKS
9. PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION
HINT: Programming and Relearning

10. INSPECT ACTUATOR WITH TECHSTREAM
HINT: Testing and Inspection