FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal








AIR CONDITIONING AND BLOWER UNIT:

REMOVAL

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair

2. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION PIPE






(a) Remove the bolt, slide the plate and disconnect the cooler refrigerant suction pipe.






(b) Remove the O-ring.
- Do not use any tools in this procedure.
- Keep the system free from moisture or foreign matter.
HINT: Cover the opening of the connectors immediately after disconnecting.

3. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A
HINT: Use the liquid pipe disconnection procedures for the No. 1 suction pipe.

4. DISCONNECT HEATER WATER OUTLET HOSE A






(a) Move the clip and then disconnect the outlet hose from the heater unit.
5. DISCONNECT HEATER WATER INLET HOSE A
(a) Slide the clip, and then disconnect the inlet hose.
6. SET RADIO RECEIVER ASSEMBLY TO SHIPMENT MODE
7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

8. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY
(a) Remove the instrument panel safety pad Removal.
9. REMOVE AIRBAG SENSOR ASSEMBLY CENTER






(a) Remove the 3 bolts and airbag sensor.
10. REMOVE NO. 2 HEATER TO REGISTER DUCT






(a) Using a screwdriver, detach the 4 claws and remove the duct.
HINT: Tape the screwdriver tip before use.

11. REMOVE AIR CONDITIONER UNIT ASSEMBLY






(a) Detach the 2 clamps and disconnect the wire harness.






(b) Remove the 2 screws, 3 nuts, bolt and A/C unit.






12. REMOVE HEATER BRACKET
(a) Using a screwdriver, detach the claw and disconnect the connector.
HINT: Tape the screwdriver tip before use.

(b) Remove the 2 bolts and heater bracket.
13. REMOVE AIR CONDITIONING RADIATOR ASSEMBLY






(a) Disconnect the connector and clamp of the blower.
(b) Using a screwdriver, detach the claw and disconnect the connector.
HINT: Tape the screwdriver tip before use.

(c) Remove the 2 screws, detach the claw and remove the A/C radiator.