FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Installation








4GR-FSE CHARGING: GENERATOR:

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY






(a) Install the 2 generator brackets with the 2 bolts.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)






(b) Install the generator assembly with the 2 bolts.
Torque: 43 Nm (438 kgf-cm, 32 ft-lbf)






(c) Install the bracket with the nut.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)






(d) Install the generator wire to terminal B with the nut (A).
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
(e) Install the terminal cap.
(f) Install the clamp bracket with the bolt (B).
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
(g) Attach the 2 clamps, and connect the generator connector to the generator.
2. INSTALL WIRE HARNESS






(a) Install the wire harness with the 3 nuts (A).
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
(b) Connect the 2 connectors (B).
3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY Installation

4. INSTALL NO. 2 ENGINE COVER Installation

5. INSTALL RADIATOR INLET HOSE Installation

6. INSTALL V-RIBBED BELT Installation

7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation

8. ADD ENGINE COOLANT Testing and Inspection

9. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection

10. INSTALL NO. 1 INLET AIR CLEANER Installation

11. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

12. INSTALL ENGINE ROOM SIDE COVER LH Installation

13. INSTALL COOL AIR INTAKE DUCT SEAL Installation

14. PERFORM INITIALIZATION
(a) Perform initialization Service Precautions.
NOTE: Certain systems need to be initialized after reconnecting the cable to the negative (-) battery terminal.