FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Reassembly








EXTERIOR: FRONT BUMPER:

REASSEMBLY

1. INSTALL RADIATOR SUPPORT OPENING COVER
2. INSTALL FRONT BUMPER SIDE RETAINER RH
3. INSTALL FRONT BUMPER SIDE RETAINER LH
4. INSTALL FRONT BUMPER REINFORCEMENT






(a) Install the front bumper reinforcement with the 6 bolts.
Torque: 70 Nm (714 kgf-cm, 52 ft-lbf)
(b) Install the cooler (ambient temp sensor) thermistor with the bolt.
(c) Install the radiator support opening cover with the 2 clips.
5. INSTALL FRONT BUMPER ENERGY ABSORBER
6. INSTALL FRONT BUMPER COVER
7. INSTALL FRONT FENDER LINER RETAINER
8. INSTALL FRONT BUMPER PROTECTOR
(a) Install 2 new front bumper protectors.
9. INSTALL FRONT SPOILER COVER LH
10. INSTALL FRONT SPOILER COVER RH
11. INSTALL LOWER RADIATOR GRILLE






(a) Install the lower radiator grille withe the 14 claws.
(b) Using a soldering gun, install the lower radiator grille at the 2 portions shown in the illustration.
12. INSTALL FRONT BUMPER GUARD COVER RH
13. INSTALL FRONT BUMPER GUARD COVER LH
14. INSTALL LOWER FRONT BUMPER COVER
15. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET
16. INSTALL RADIATOR GRILLE EMBLEM (w/ Dynamic Radar Cruise Control System)
17. INSTALL RADIATOR GRILLE EMBLEM (w/o Dynamic Radar Cruise Control System)
HINT: When installing the radiator grille emblem, heat the vehicle body and radiator grille emblem using a heat light.

Heating temperature:





NOTE: Do not heat the vehicle body and radiator grille emblem excessively.

(a) Clean the vehicle body surface.
(1) Using a heat light, heat the vehicle body surface.
(2) Remove the double-sided tape from the vehicle body.
(3) Wipe off any tape adhesive residue with cleaner.
(b) Clean the radiator grille emblem. (If reusing the radiator grille emblem)
(1) Using a heat light, heat the radiator grille emblem.
(2) Remove the double-sided tape from the radiator grille emblem.
(3) Wipe off any tape adhesive residue with cleaner.
(4) Apply new double-sided tape to the radiator grille emblem.
(c) Install the radiator grille emblem.
(1) Using a heat light, heat the vehicle body and radiator grille emblem.
(2) Remove the peeling paper from the face of the radiator grille emblem.
HINT: After removing the peeling paper, keep the exposed adhesive free from foreign matter.
(3) Install the radiator grille emblem.





18. INSTALL RADIATOR GRILLE
19. INSTALL RADIATOR GRILLE MOULDING
20. INSTALL RADIATOR GRILLE PROTECTOR
21. INSTALL HEADLIGHT CLEANER HOSE (w/ Headlight Cleaner System)
22. INSTALL HEADLIGHT HOSE (w/ Headlight Cleaner System)
23. INSTALL NO. 4 ENGINE ROOM WIRE
24. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH (w/ Headlight Cleaner System) Installation

25. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH (w/ Headlight Cleaner System)
26. INSTALL HEADLIGHT CLEANER WASHER NOZZLE LH (w/ Headlight Cleaner System) Installation

27. INSTALL HEADLIGHT CLEANER WASHER NOZZLE RH (w/ Headlight Cleaner System)
28. INSTALL NO. 2 ULTRASONIC SENSOR RETAINER (w/ Clearance Sonar System)
29. INSTALL NO. 1 ULTRASONIC SENSOR (w/ Clearance Sonar System) Installation

30. INSTALL FOG LIGHT ASSEMBLY LH Installation

31. INSTALL FOG LIGHT ASSEMBLY RH