Installation

WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS: INSTALLATION

1. INSTALL WINDSHIELD GLASS SPACER
(a) Apply Primer G to the glass where the spacers will be installed.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

(b) Install 2 new spacers onto the glass as shown in the illustration.





Specification:






2. INSTALL WINDSHIELD GLASS RETAINER
(a) Apply Primer G to the glass where the retainer will be installed.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

(b) Install 2 new retainers onto the glass as shown in the illustration.





Specification:










3. INSTALL NO. 1 WINDSHIELD GLASS STOPPER
(a) Install 2 new stoppers to the vehicle body as shown in the illustration.
4. INSTALL WINDSHIELD GLASS ADHESIVE DAM
(a) Apply Primer G to the glass where the glass adhesive dams will be installed.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

(b) Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.





Specification:






5. INSTALL WINDSHIELD GLASS





(a) Position the glass.
(1) Using suction cups, place the glass in the correct position.
(2) Check that the entire contact surface of the glass rim is perfectly even.
(3) Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.
HINT:
- Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
- When reusing the glass, check and correct the matchmark positions.
NOTICE:
Check that the stoppers are attached to the vehicle body correctly.
(4) Using suction cups, remove the glass.






(b) Using a brush, apply Primer M to the exposed part of the vehicle body.
NOTICE:

- Allow the primer to dry for 3 minutes or more.
- Do not apply primer to the adhesive.
- Throw away any leftover primer.
- Do not apply too much primer.


(c) Using a brush or sponge, apply Primer G to the contact surface of the glass.





Specification:





HINT:
If the primer is applied to an area that is not specified, apply white gasoline to a clean cloth and wipe off the excess primer.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

(d) Apply adhesive to the glass.
Adhesive:
Part No. 08850-00801 or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
HINT:
After cutting off the tip, use all adhesive within the time written in the table below.

Usage timeframe:





(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the glass as shown in the illustration.





Specification:










(e) Install the glass to the vehicle body.
(1) Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
(2) Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
NOTICE:
- Check that the stoppers are attached to the vehicle body correctly.
- Check that the vehicle body and glass have a small gap between them.
(3) Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
NOTICE:
Do not drive the vehicle for the amount of time written in the table below.

Minimum time:






6. INSTALL RAIN SENSOR (w/ RAIN SENSOR) Installation

7. INSTALL INNER REAR VIEW MIRROR ASSEMBLY
8. INSTALL ROOF HEADLINING ASSEMBLY Installation

9. INSTALL ASSIST GRIP ASSEMBLY
10. INSTALL VANITY LIGHT ASSEMBLY
11. INSTALL STEERING SPOT LIGHT ASSEMBLY Installation

12. INSTALL MAP LIGHT ASSEMBLY Installation

13. INSTALL INNER REAR MIRROR COVER
14. INSTALL FRONT ROOF TOP GARNISH Installation

15. INSTALL VISOR HOLDER
16. INSTALL VISOR ASSEMBLY LH Installation

17. INSTALL VISOR ASSEMBLY RH Installation

18. INSTALL VISOR BRACKET COVER Installation

19. INSTALL FRONT PILLAR GARNISH LH Installation

20. INSTALL FRONT PILLAR GARNISH RH Installation

21. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation

22. INSTALL FRONT DOOR OPENING TRIM COVER RH Installation

23. INSTALL FRONT DOOR SCUFF PLATE LH Installation

24. INSTALL FRONT DOOR SCUFF PLATE RH Installation

25. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP

26. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER LH

27. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER RH

28. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

29. INSTALL FRONT WIPER ARM LH Installation

30. INSTALL FRONT WIPER ARM RH Installation

31. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation

32. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation

33. INSTALL ENGINE ROOM SIDE COVER LH Installation

34. INSTALL COOL AIR INTAKE DUCT SEAL Installation

35. CHECK FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
36. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
37. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTICE:
Certain systems needs to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.