Installation

PROPELLER SHAFT: REAR PROPELLER SHAFT ASSEMBLY (for 2WD): INSTALLATION

1. INSTALL REAR PROPELLER SHAFT ASSEMBLY

(a) Apply grease to the flexible coupling centering bushings.
Grease:
Molybdenum disulphide lithium base NLGI No. 2

(b) Align the matchmarks on the transmission companion flange and flexible coupling.
(c) Install and tighten the 3 bolts, 3 washers and 3 nuts.
Torque: 79 Nm (805 kgf-cm, 58 ft-lbf)
NOTICE:
Be careful not to damage the flexible coupling centering bushings.
HINT:
The bolts should be installed from the propeller shaft side.

(d) Align the matchmarks on the differential companion flange and flexible coupling.
(e) Install and tighten the 3 bolts, 3 washers and 3 nuts.
Torque: 79 Nm (805 kgf-cm, 58 ft-lbf)
NOTICE:
Be careful not to damage the flexible coupling centering bushings.
HINT:
The bolts should be installed from the propeller shaft side.

(f) Temporarily install the 2 center support bearing set bolts with the 2 center support bearing washers.
HINT:
Use the adjusting washers which were removed.

2. FULLY TIGHTEN NO. 1 CENTER SUPPORT BEARING ASSEMBLY

(a) Adjust the dimension between the edge surface of the center support bearing and the edge surface of the cushion to 11.5 to 13.5 mm (0.4528 to 0.5315 in.) respectively as shown in the illustration.

(b) Check that the center line of the bracket is at right angles to the shaft axial direction.

(d) Using SST, tighten the adjusting nut.
SST: 09922-10010
without SST - Torque: 69 Nm (700 kgf-cm, 51 ft-lbf)
with SST - Torque: 51 Nm (520 kgf-cm, 38 ft-lbf)
HINT:
Use a torque wrench with a fulcrum length of 34.5 cm (13.6 in.).

3. INSPECT AND ADJUST NO. 2 AND NO. 3 JOINT ANGLE (for 1UR-FSE)
(a) Stabilize the propeller shaft and differential.
(1) Turn the propeller shaft several times by hand to stabilize the center support bearing.
(b) Check the No. 2 and No. 3 joint angles.
(1) Using SST, measure the installation angle of the propeller intermediate shaft and propeller shaft assembly.

SST: 09370-50010
HINT:
The SST should be set directly underneath the shaft.
(2) Using SST, measure the installation angle of the differential.
SST: 09370-50010
HINT:
Measure the installation angle by placing SST in the positions shown in the illustration.
(3) Calculate the No. 2 joint angle.
No. 2 joint angle:
A - B = -0°20' to -1°20'
A:
Propeller intermediate shaft installation angle
B:
Propeller shaft assembly installation angle
(4) Calculate the No. 3 joint angle.
No. 3 joint angle:
B - C = 0°53' to 1°53'
B:
Propeller shaft assembly installation angle
C:
Differential installation angle
HINT:
If the measured angle is not within the specified range, adjust it with the center support bearing washers.

(c) Adjust the No. 2 joint angle.
(1) Select the center support bearing washers for adjustment.

Center Support Bearing Washer

NOTICE:
The 2 washers should be of the same thickness.

4. INSPECT AND ADJUST NO. 2 AND NO. 3 JOINT ANGLE (for 2GR-FSE)
(a) Stabilize the propeller shaft and differential.
(1) Turn the propeller shaft several times by hand to stabilize the center support bearing.
(b) Check the No. 2 and No. 3 joint angles.
(1) Using SST, measure the installation angle of the intermediate shaft and propeller shaft.
SST: 09370-50010
HINT:
The SST should be set directly underneath the shaft.
(2) Using SST, measure the installation angle of the differential.

SST: 09370-50010
HINT:
Measure the installation angle by placing SST in the positions shown in the illustration.
(3) Calculate the No. 2 joint angle.
No. 2 joint angle:
A - B = 0°11' to 1°11'
A:
Intermediate shaft installation angle
B:
Propeller shaft installation angle
(4) Calculate the No. 3 joint angle.
No. 3 joint angle:
B - C = 0°53' to 1°53'
B:
Propeller shaft installation angle
C:
Differential installation angle
HINT:
If the measured angle is not within the specified range, adjust it with the center support bearing washers.

(c) Adjust the No. 2 joint angle.
(1) Select the center support bearing washers for adjustment.

Center Support Bearing Washer

NOTICE:
The 2 washers should be of the same thickness.

5. INSTALL FRONT FLOOR NO. 1 HEAT INSULATOR

(a) Install the front floor No. 1 heat insulator with the 4 nuts and grommet.
Torque: 5.4 Nm (55 kgf-cm, 48 ft-lbf)
6. INSTALL AIR GUIDE PLATE OUTSIDE RH

(a) Install the air guide plate outside RH with the 4 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
7. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 2GR-FSE) Installation

8. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 1UR-FSE) Installation

9. INSTALL HEATED OXYGEN SENSOR (for 2GR-FSE) Installation

10. CONNECT HEATED OXYGEN SENSOR (for 1UR-FSE)
for bank 2 sensor 2: Installation
for bank 1 sensor 2: Installation
11. INSTALL REAR NO. 1 FLOOR PANEL BRACE (for 1UR-FSE) Installation

12. INSTALL FRONT FLOOR BRACE CENTER (for 2GR-FSE) Installation

13. INSTALL FRONT CENTER FLOOR BRACE (for 1UR-FSE) Installation

14. INSTALL FRONT FLOOR COVER CENTER RH (for 1UR-FSE)

15. INSTALL FRONT FLOOR COVER CENTER LH (for 1UR-FSE)

16. INSTALL NO. 2 ENGINE UNDER COVER (for 2GR-FSE) Installation

17. INSPECT FOR EXHAUST GAS LEAK