Reassembly
BRAKE: REAR BRAKE: REASSEMBLY
1. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
2. INSTALL REAR DISC
(a) Aligning the matchmarks, install the rear disc.
HINT:
When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.
3. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Adjust the parking brake shoe clearance Reassembly.
4. TEMPORARILY INSTALL REAR DISC BRAKE BLEEDER PLUG
5. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP
6. INSTALL PISTON SEAL
(a) Apply lithium soap base glycol grease to a new piston seal.
(b) Install the piston seal to the rear disc brake cylinder.
7. INSTALL CYLINDER BOOT
(a) Apply lithium soap base glycol grease to the piston and a new cylinder boot.
(b) Install the cylinder boot to the piston.
8. INSTALL REAR DISC BRAKE PISTON
(a) Install the cylinder boot to the rear disc brake cylinder.
NOTICE:
Install the boot securely to the grooves of the cylinder.
(b) Push in the piston by hand and install the boot seal onto the grooves of the piston.
NOTICE:
Install the boot securely to the grooves of the piston.
9. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH
(a) Apply lithium soap base glycol grease to a new cylinder slide bush.
(b) Install the cylinder slide bush to the rear disc brake cylinder.
NOTICE:
Install the cylinder slide bush securely to the grooves of the rear disc brake cylinder.
10. INSTALL REAR DISC BRAKE BUSH DUST BOOT
(a) Apply lithium soap base glycol grease to a new bush dust boot.
(b) Install the bush dust boot to the rear disc brake cylinder.
NOTICE:
Install the bush dust boot securely to the grooves of the rear disc brake cylinder.
11. INSTALL CALIPER SUPPORT BRACKET
(a) Apply lithium soap base glycol grease to the caliper support bracket.
(b) Install the caliper support bracket to the rear disc brake cylinder.
NOTICE:
Install the bush dust boot securely to the grooves of the caliper support bracket.