Replacement

UF1AE TRANSFER: TRANSFER CASE FRONT OIL SEAL: REPLACEMENT

1. DRAIN AUTOMATIC TRANSMISSION FLUID Removal

2. REMOVE FRONT EXHAUST PIPE ASSEMBLY
Removal
3. REMOVE FRONT PROPELLER SHAFT ASSEMBLY Removal

4. REMOVE FLANGE YOKE






(a) Using SST and a hammer, release the staked part of the nut.
SST: 09930-00010
NOTICE:

- Be sure to use the SST with the tapered surface facing the shaft.
- Do not grind the tip of the SST with a grinder or other device.
- Completely loosen the staked part of the nut when removing it.
- Do not damage the threads of the output shaft.






(b) Using SST, hold the flange yoke.
SST: 09330-00021
SST: 09213-54015
(c) Using a deep socket wench (30 mm), remove the nut.
(d) Remove the flange yoke from the transfer assembly.
5. REMOVE TRANSFER CASE FRONT OIL SEAL






(a) Using SST, remove the oil seal.
SST: 09308-00010
6. INSTALL TRANSFER CASE FRONT OIL SEAL






(a) Using SST and a hammer, install a new oil seal.
SST: 09316-60011
09316-00011
09316-00071
Oil seal drive in depth:
5.6 to 6.2 mm (0.220 to 0.244 in.)
(b) Apply MP grease to the oil seal lip.
7. INSTALL FLANGE YOKE
(a) Install the flange yoke to the transfer assembly.






(b) Using SST, hold the flange yoke.
SST: 09213-54015
SST: 09330-00021
(c) Using a deep socket wench (30 mm), torque the nut.
Torque: 123 Nm (1,254 kgf-cm, 91 ft-lbf)
(d) Using a chisel and hammer, stake the nut.
8. INSTALL FRONT PROPELLER SHAFT ASSEMBLY Installation

9. INSTALL FRONT EXHAUST PIPE ASSEMBLY
Installation
10. ADD AUTOMATIC TRANSMISSION FLUID Installation

11. CHECK FOR EXHAUST GAS LEAKS