Reassembly

DRIVE SHAFT: FRONT DRIVE SHAFT ASSEMBLY (for 4WD): REASSEMBLY

1. INSTALL FRONT WHEEL BEARING DUST DEFLECTOR NO.1 LH






(a) Using SST and a press, install a new front wheel bearing dust deflector No.1.
SST: 09309-36010
SST: 09316-20011
NOTICE:

- Dust deflector should be completely installed.
- Be careful not to damage the dust deflector.


2. INSTALL FRONT DRIVE SHAFT BEARING






(a) Using SST and a steel plate, install a new front drive shaft bearing.
SST: 09710-22042
09710-02051
NOTICE:
Bearing should be completely installed.





(b) Using a snap ring expander, install a new drive shaft hole snap ring.
3. INSTALL FRONT DRIVE SHAFT DUST COVER LH






(a) Using SST and a press, install a new drive shaft dust cover.
SST: 09527-10011
NOTICE:

- Dust cover should be completely installed.
- Be careful not to damage the dust cover.


4. INSTALL FRONT DRIVE SHAFT LH HOLE SNAP RING
(a) Install a new hole snap ring.
5. INSTALL OUTBOARD JOINT BOOT
HINT:
Before installing the boots, wrap the spline of the drive shaft with vinyl tape to prevent the boots from being damaged.

(a) Hold the drive shaft lightly in a soft vise.
(b) Temporarily install a new outboard joint boot to the drive shaft with the 2 clamps.
(c) Pack the outboard joint and boot with grease.
Grease capacity:
105 to 125 g (3.5 to 4.4 oz.)
6. INSTALL FRONT AXLE OUTBOARD JOINT BOOT LH CLAMP
(a) Hold the drive shaft lightly in a soft vise.
(b) Install the 2 outboard joint boot clamps onto the boot.
(c) Place SST onto the outboard joint small boot clamp.






(d) Tighten the SST so that the outboard joint small boot clamp is pinched.
SST: 09521-24010
NOTICE:
Do not overtighten the SST.





(e) Using SST, measure the clearance of the outboard joint small boot clamp.
SST: 09240-00020
Clearance:
1.2 to 4.0 mm (0.0472 to 0.1575 in.)
NOTICE:
When the measured value is greater than the specified value, retighten the clamp.

7. INSTALL FRONT AXLE OUTBOARD JOINT BOOT LH NO.2 CLAMP
(a) Hold the drive shaft lightly in a soft vise.
(b) Install the 2 outboard joint boot clamps onto the boot.
(c) Place SST onto the outboard joint large boot clamp.






(d) Tighten the SST so that the outboard joint large boot clamp is pinched.
SST: 09521-24010
NOTICE:
Do not overtighten the SST.





(e) Using SST, measure the clearance of the outboard joint large boot clamp.
SST: 09240-00020
Clearance:
1.2 to 4.0 mm (0.0472 to 0.1575 in.)
NOTICE:
When the measured value is greater than the specified value, retighten the clamp.

8. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY LH
(a) Temporarily install a new inboard joint boot with the 2 clamps to the drive shaft.






(b) Align the matchmarks and place the beveled side of the tripod joint axial spline toward the outboard joint shaft.






(c) Using a brass bar and hammer, tap in the tripod joint to the outboard joint shaft.
NOTICE:

- Do not tap the roller.
- Be sure to install the tripod joint assembly in the correct direction.






(d) Using a snap ring expander, install a new shaft snap ring.
(e) Pack the outboard joint and boot with grease.
Grease capacity:
145 to 165 g (5.1 to 5.8 oz.)






(f) Align the matchmarks and install the inboard joint assembly to the outboard joint shaft assembly.
9. INSTALL INBOARD JOINT BOOT
(a) Install the inboard joint boot to the inboard joint assembly.
10. INSTALL FRONT AXLE INBOARD JOINT BOOT LH CLAMP






(a) Using a screwdriver, install the inboard joint boot clamp as shown in the illustration.
11. INSTALL FRONT AXLE INBOARD JOINT BOOT LH NO.2 CLAMP






(a) Using a screwdriver, install the inboard joint boot clamp No.2 as shown in the illustration.
12. INSPECT DRIVE SHAFT






(a) Check that there is no excessive play in the outboard joint.
(b) Check that the inboard joint slides smoothly in the thrust direction.
(c) Check that there is no excessive play in the radial directions of the inboard joint.