Installation
AIR CONDITIONING: COMPRESSOR AND MAGNETIC CLUTCH:
INSTALLATION
1. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH
(a) Temporarily install the compressor and magnetic clutch onto the bolt.
2. FULLY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH
(a) Install the compressor and magnetic clutch with the 4 bolts.
Torque: 25 Nm (255 kgf-cm, 18 ft-lbf)
NOTE: Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.
3. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the No. 1 cooler refrigerant suction hose.
(d) Install the No. 1 cooler refrigerant suction hose onto the compressor and magnetic clutch with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
4. INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the No. 1 cooler refrigerant discharge hose sub-assembly.
(d) Install the No. 1 cooler refrigerant discharge hose onto the compressor and magnetic clutch with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
5. INSTALL GENERATOR ASSEMBLY Installation
6. INSTALL V-RIBBED BELT Installation
7. INSTALL RADIATOR ASSEMBLY Installation
8. INSTALL FAN SHROUD Installation
9. INSTALL RADIATOR SUPPORT UPPER Installation
10. CONNECT NO. 1 OIL COOLER OUTLET TUBE Installation
11. CONNECT NO. 1 OIL COOLER INLET TUBE Installation
12. CONNECT RADIATOR HOSE OUTLET Installation
13. CONNECT RADIATOR HOSE INLET Installation
14. CONNECT RADIATOR RESERVOIR TANK HOSE Installation
15. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation
16. INSTALL FRONT BUMPER ENERGY ABSORBER
17. INSTALL FRONT BUMPER ASSEMBLY Installation
18. INSTALL NO. 1 AIR CLEANER INLET Installation
19. INSTALL NO. 2 AIR CLEANER INLET Installation
20. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
22. ADD ENGINE COOLANT Testing and Inspection
23. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection
24. CHARGE WITH REFRIGERANT Service and Repair
25. WARM UP COMPRESSOR Service and Repair
26. CHECK FOR REFRIGERANT LEAKS Service and Repair
27. PERFORM INITIALIZATION
NOTE: Some systems need initialization after reconnecting the negative battery terminal Repair Instruction - Initialization.
28. INSTALL COOL AIR INTAKE DUCT SEAL Installation
29. INSTALL ENGINE ROOM SIDE COVER LH Installation
30. INSTALL ENGINE ROOM SIDE COVER RH Installation
31. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
32. INSTALL ENGINE UNDER COVER LH
33. INSTALL ENGINE UNDER COVER RH
34. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
35. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
36. ADJUST MILLIMETER WAVE RADAR SENSOR Adjustments
37. VEHICLE PREPARATION FOR FOG LIGHT AIM ADJUSTMENT Adjustments
38. PREPARATION FOR FOG LIGHT AIMING Adjustments
39. FOG LIGHT AIMING INSPECTION Adjustments
40. FOG LIGHT AIMING ADJUSTMENT Adjustments