FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Throttle Body: Service and Repair

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

2. DRAIN ENGINE COOLANT

3. REMOVE V-BANK COVER




a. Remove the 2 nuts.
b. Remove the 2 clips and cover.

4. REMOVE NO. 1 AIR CLEANER INLET.
a. Remove the bolt and air cleaner inlet.

5. REMOVE INTAKE AIR CONNECTOR PIPE.




a. Disconnect the air hose and No. 1 ventilation hose.




b. Loosen the 2 hose clamps and bolt, and remove the intake air connector.

6. REMOVE THROTTLE BODY.
a. Disconnect the connector.
b. Disconnect the ventilation hose.
c. Disconnect the 2 water by-pass hoses.




d. Remove the 2 bolts, 2 nuts, throttle body and gasket.

INSTALLATION

1. INSTALL THROTTLE BODY




a. Install a new gasket and the throttle body with the 2 bolts and 2 nuts.

Torque: 18 N.m(184 kgf.cm, 13 ft.lbf)

b. Connect the 2 water by-pass hoses.
c. Connect the ventilation hose.
d. Connect the connector.

2. INSTALL INTAKE AIR CONNECTOR PIPE.




a. Install the connector pipe with the bolt and 2 hose clamps.

Torque:
4.0 N.m (41 kgf.cm, 35 in.lbf) for hose clamps
5.0 N.m (51 kgf.cm, 44 in.lbf) for bolt

b. Connect the air hose and No. 1 ventilation hose.

3. INSTALL NO. 1 AIR CLEANER INLET.
a. Install the air cleaner inlet with the bolt.

Torque: 5.0 N.m(51 kgf.cm, 44 in.lbf)

4. INSTALL V-BANK COVER




a. Install the cover with the 2 clips.
b. Install the 2 nuts.

Torque: 5.0 N.m(51 kgf.cm, 44 in.lbf)

5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

6. PERFORM INITIALIZATION
a. Perform initialization.

NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

7. ADD ENGINE COOLANT.
8. CHECK FOR ENGINE COOLANT LEAKS.