Part 2
ENGINE ASSEMBLYINSTALLATION (Continued)
37. CONNECT ENGINE WIRE
(a) Connect the engine wire to the transmission.
(1) Connect the VSV connector.
(2) Connect the engine wire to the 3 wire clamps.
(3) Connect the oil level sensor connector.
38. INSTALL ENGINE WITH TRANSMISSION ASSEMBLY
(a) Attach the engine chain hoist to the engine hangers.
(b) Slowly lower the engine and transmission assembly into the engine compartment.
(c) Insert the stud bolts of the front engine mounting brackets into the stud bolt holes of the front suspension crossmember.
(d) Keep the engine level.
(e) Install the engine rear mounting member with the 4 bolts and 4 nuts.
Torque: 25.5 N*m (260 kgf*cm, 19 ft.*lbf) for bolts 13.5 N*m (137 kgf*cm, 10 ft.*lbf) for nuts
NOTICE: Be careful of installation direction.
(f) Install the 4 nuts holding the engine mounting brackets to the front suspension crossmember.
Torque: 68 N*m (693 kgf*cm, 50 ft.*lbf)
(g) Install the 2 hole plugs.
(h) Remove the engine chain hoist.
(i) Install the No. 1 V-bank cover bracket to the No. 2 engine hanger with the nut.
39. INSTALL POWER STEERING GEAR HOUSING ASSEMBLY
(a) Connect the sliding yoke to the PS gear housing and intermediate shaft.
(b) Install the PS gear housing with the 4 bolts.
Torque: 65 N*m (662 kgf*cm, 48 ft.*lbf)
(c) Install the 2 PS oil tube with the bolt.
40. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY
(a) Tighten the 2 bolts for sliding yoke.
Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf)
41. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY
(a) Connect the floor shift gear shifting rod with the nut.
Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
42. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
43. INSTALL PARKING BRAKE CABLE HEAT INSULATOR
(a) Install the insulator with the 4 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
44. INSTALL NO. 1 FRONT FLOOR HEAT INSULATOR
(a) Install the insulator with the 4 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
45. INSTALL CATALYST CONVERTER ASSEMBLY
(a) Install 2 new gaskets and 2 converters with 6 new nuts.
Torque: 62 N*m (632 kgf*cm, 46 ft.*lbf)
46. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY
(a) Install the bracket with the 2 bolts.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
47. INSTALL FRONT SUSPENSION MEMBER BRACE SUB-ASSEMBLY RH
(a) Install the front suspension member brace with the 2 nuts and 4 bolts.
Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf) for bolt 58 N*m (591 kgf*cm, 43 ft.*lbf) for nut
48. INSTALL CENTER EXHAUST PIPE ASSEMBLY
(a) Install a new 2 gaskets and the exhaust pipe with the 4 nuts, 4 bolts and 2 rings.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
49. INSTALL FRONT EXHAUST PIPE ASSEMBLY
(a) Install 3 new gaskets and the exhaust pipe with the 6 nuts and 6 bolts.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
50. INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)
51. INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 2)
52. INSTALL FRONT FLOOR BRACE CENTER
(a) Install the floor brace with the 4 bolts.
Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
53. INSTALL COOLER COMPRESSOR ASSEMBLY
(a) Install the cooler compressor, stay and wire bracket with the 3 bolts and nut.
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) for bolts 29 N*m (296 kgf*cm, 21 ft.*lbf) for nut
(b) Connect the compressor connector.
(c) Install the wire clamp.
54. INSTALL VANE PUMP ASSEMBLY
(a) Install the vane pump with the 2 bolts and nut. Alternately tighten the bolts and nut.
Torque: 39.2 N*m (400 kgf*cm, 29 ft.*lbf) for bolts 43.1 N*m (439 kgf*cm, 32 ft.*lbf) for nut
(b) Connect the PS oil pressure switch connector.
(c) Install the RH engine under cover with the 2 screws.
(d) Connect the 2 PS air hoses to the vane pump.
55. INSTALL VANE PUMP OIL RESERVOIR ASSEMBLY
56. CONNECT HEATER WATER OUTLET HOSE A (FROM HEATER UNIT)
57. CONNECT HEATER WATER INLET HOSE A
58. CONNECT NO. 2 FUEL VAPOR FEED HOSE
59. CONNECT NO. 5 AIR HOSE
60. CONNECT ENGINE WIRE
(a) Connect the engine wire from the ECM box.
(b) Install the nut, and connect the generator wire to the generator.
(c) Connect the wire for generator wire to the wire clamp on generator.
(d) Connect the ground cable to the stay on generator with the bolt.
(e) Connect the PS oil hose to the No. 1 oil pan with the 2 bolts.
(f) Connect the ground strap to the body with the 2 bolts.
61. INSTALL FAN AND GENERATOR V BELT
62. CONNECT NO. 2 FUEL PIPE SUB-ASSEMBLY
(a) Using SST, install the fuel pipe.
SST 09023-38401
Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) for use with SST 35 N*m (357 kgf*cm, 26 ft.*lbf) for use without SST
HINT:
^ Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
^ Make sure SST and a wrench are connected in a straight line.
63. INSTALL RADIATOR ASSEMBLY
64. CONNECT NO. 1 OIL COOLER OUTLET TUBE
65. CONNECT NO. 1 OIL COOLER INLET TUBE
66. CONNECT NO. 2 RADIATOR HOSE
67. CONNECT NO. 1 RADIATOR HOSE
68. INSTALL ECM COVER
(a) Install the cover with the 3 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
69. INSTALL NO. 2 ENGINE UNDER COVER
70. INSTALL ENGINE UNDER COVER RH
71. INSTALL ENGINE UNDER COVER
72. INSTALL AIR CLEANER ASSEMBLY
(a) Install the air cleaner assembly with the 3 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
(b) Connect the MAF meter connector and clamp to the air cleaner.
73. INSTALL INTAKE AIR CONNECTOR PIPE
(a) Install the connector pipe with the bolt and hose clamp.
Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) for hose clamp 5.0 N*m (51 kgf*cm, 44 in.*lbf) for bolt
(b) Connect the air hose and No. 1 ventilation hose.
74. INSTALL NO. 1 AIR CLEANER INLET
75. INSTALL V-BANK COVER
(a) Install the V-bank cover with the 2 nuts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
NOTICE: Make sure that the wire harness does not get caught between parts.
76. INSTALL HOOD SUB-ASSEMBLY
(a) Temporarily tighten the 4 bolts.
77. ADJUST HOOD SUB-ASSEMBLY
78. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
79. PERFORM INITIALIZATION Testing and Inspection and/or Repair Instruction - Initialization
NOTICE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
80. ADD AUTOMATIC TRANSMISSION FLUID
81. ADD ENGINE COOLANT
82. ADD ENGINE OIL
83. CHECK FOR ENGINE COOLANT LEAKS
84. CHECK FOR FUEL LEAKS
85. ADJUST AUTOMATIC TRANSMISSION FLUID
86. CHECK FOR ENGINE OIL LEAKS
87. DRIVING TEST
88. ADJUST ENGINE